CLIMAVENETA ACCURATE User & Maintenance Manual Download Page 20

18

English 01/07

ACCURATE AX* -  AW*

HUMIDIFIER 

A

I

U

SYSTEM COMPONENTS 

Upon request, the air-conditioning unit can be fitted with an
immersed electrode humidifier (versions D and H).

1  Humidifier interface board:A3; (inside the electrical panel).

2  Current transformer TA1 (inside the electrical panel) for

measuring the current input of the steam cylinder.

3  Water fill tank.

4  High water level electrodes in the steam cylinder.

5

Overflow pipe (BEHIND THE CYLINDER).

6  Boiler cylinder (or steam cylinder).

7  Water fill solenoid valve:YV1.

8  Cylinder drain solenoid valve:YV2.

9 Microprocessor 

control 

board:A1.

10 Temperature and humidity probe: BH1.

3

4

6

7

8

 9.  B1

2.  TA1

4

6.

8. YV2

7.  YV1

5

3

 1.  A3

10. BH1

KM4

HUMIDIFIER OPERATING PRINCIPLE 

In the immersed electrode humidifier, the current that runs
between the electrodes, through the water contained in the boil-
er cylinder, generates the heat required to boil the water.
By controlling the level of the water and the concentration of
salts inside the steam cylinder (6) using the fill (7) and drain (8)
solenoid valves, the amount of current delivered can be regulated,
and measured using a current transformer (2).
When steam production is required, the humidifier contactor CU
closes (see the wiring diagram) so as to supply power to the
immersed electrodes.
When the current falls below the set value due to the lowering
of the water level, the fill valve (7) is opened.
The drain valve (8) is activated cyclically, depending on the char-
acteristics of the supply water, so as to maintain the optimum salt
concentration inside the cylinder (6).
The only periodical maintenance operations required are the
inspection and cleaning of the parts in the steam production unit.
The operations indicated below should be performed annually,
preferably before shutting down the unit in summer.

STEAM CYLINDER

The steam cylinder requires periodical cleaning to remove the
scale deposits that form on the surface of the electrodes and the
flakes that deposit on the filter at the base of the cylinder.
To remove the cylinder, proceed as follows:
• completely drain the water from the boiler; to do this, see the

paragraph “MANUAL CONTROL” in the EVOLUZIONE con-
troller instruction manual;

• disconnect the power supply by opening the main switch on

the electrical panel;

• remove, from the top of the cylinder, the hose that carries the

steam to the distributor;

• disconnect the power connections by unscrewing the knobs

on the cable ends and remove the plugs from the level elec-
trodes;

• release the strap that secures the cylinder to the unit;
• slide the cylinder out upwards.
The steam cylinder can be reused a number of times after clean-
ing the electrodes: if, however, the wear on the grills of electrodes
is such that these cannot be regenerated, they must be replaced.
The only spare part is the complete cylinder body (with filter
included).

Summary of Contents for ACCURATE

Page 1: ...s ACCURATE Direct expansion Direct expansion AXO air outlet from the top AXU air outlet from the bottom Water cooled AWO air outlet from the top AWU air outlet from the bottom frame 1 07 10 frame 2 15 18 frame 3 20 26 29 frame 4 39 30 40 50 frame 5 55 60 70 ...

Page 2: ......

Page 3: ... the drive belts 17 Humidifier 18 Terminal and board configuration 19 Troubleshooting 19 U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A U I A A I U In some parts of this manual the following symbols are used WARNING for actions that require special care and suitable preparation PROHIBITED for actions that absolutely MUST NOT ...

Page 4: ... traction high ESP 3 speeds from 07 to 18 kw FANS T CentrifugalV belts ESP 20 Pa from 21 to 88 kw U CentrifugalV belts ESP 50 Pa from 21 to 88 kw X CentrifugalV belts ESP 100 Pa from 21 to 88 kw Y CentrifugalV belts ESP 150 Pa from 21 to 88 kw Z CentrifugalV belts ESP 200 Pa from 21 to 88 kw VOLTAGE M 230V 1Ph N 50Hz T 400V 3Ph N 50Hz B Over intake from the bottom AIR FLOW O Over intake from the f...

Page 5: ...moke sensor 5 Fire smoke flooding sensor 6 Flood sensor 7 Dirty filter fire smoke sensor 8 Dirty filter flood sensor 9 Dirty filter fire smoke flood sensor 0 Class 0 panels A1 DIN 4102 1 Class 1 panels STD insulation HEAT AND SOUND 2 Class 1 panels soundproof insulation INSULATION 3 Class 0 panels A1 DIN 4102 soundproofing hoods on the compressors 4 Class 1 panels STD insulation soundproofing hood...

Page 6: ...cuit and in some cases two circuits See the DIGIT on the previous page The compressor pumps the hot refrigerant gas into the indoor condenser made from braze welded steel plates The liquid refrigerant then flows to a liquid receiver installed in the indoor unit to ensure a constant flow of refrigerant to the thermostatic valve and subsequently the evaporator Here the liquid refrigerant absorbs the...

Page 7: ...rom outlet plenums at the front fig 1 fig 2 fig 3 fig 4 1 OVER units with intake from the front and outlet plenum 2 OVER units with intake from the front and outlet from the top 3 OVER units with intake from under the floor and outlet from the top 4 OVER units with intake from the rear and outlet from the top 5 UNDER units with intake from the top and front outlet plenum 6 UNDER units with intake ...

Page 8: ... 98 0 99 1 0 98 0 95 No of compressors n 1 1 1 1 1 1 1 Total power input kW 1 72 2 52 3 83 4 4 5 05 6 75 7 65 N circuits n 1 1 1 1 1 1 1 Air flow rate mc h 2400 2400 4900 4800 6500 8000 8000 No of fans n 1 1 2 2 1 1 1 Total power input kW 0 49 0 49 0 9 0 9 1 8 2 2 2 2 ESP 3 Pa 20 20 20 20 20 20 20 Noise level 5 49 51 55 55 55 56 56 Standard power supply V ph Hz 400 3 N 50 Width mm 600 1000 Depth m...

Page 9: ...l cooling capacity 1 kW 39 4 30 2 42 50 4 58 61 6 70 6 Sensible cooling capacity 1 kW 39 4 30 2 42 48 4 58 61 6 68 4 SHR 1 1 1 1 0 97 1 1 0 97 Total cooling capacity 2 kW 35 8 27 5 38 3 45 4 52 8 56 63 6 Sensible cooling capacity 2 kW 35 8 27 5 38 3 45 52 8 56 63 SHR 2 1 1 1 0 99 1 1 0 93 No of compressors n 1 2 2 2 2 2 2 Compressor power input kW 9 75 7 66 9 4 13 1 12 6 15 6 19 6 N circuits n 1 2...

Page 10: ...2 R407C Open any valves in the unit or in the system to ensure that all the components are involved in the emptying operation Connect a high efficiency vacuum pump to the Schrader fittings or to the 1 4 SAE fittings on the compressor suction and discharge side Connect a cylinder of refrigerant to the charge fittings Empty the lines ensuring an absolute pressure of less than 100 Pa 0 7 mm Hg for an...

Page 11: ... required available as an accessory for each condenser in this case the supply pressu re must not be less than 200 kPa 2 bar IMPORTANT do not use water cooled using an evaporative tower as the condensers will rapidly become fouled by lime scale Water in a closed circuit The condensers on the units are supplied with water pumped in a closed circuit and cooled by external radiators check that the cr...

Page 12: ...ne on each refrigerant circuit Air flow sensor F3 and dirty filter sensor F4 differential pressure switches Temperature sensor BT2 versions C and T or room temper ature and humidity sensor BH1 on the units with humidity control Some versions in addition have the following sensors Safety thermostat TH1 in the versions with electric heaters with the reset button accessible on the right hand side of ...

Page 13: ...asured using a pressure gauge connect ed to the pressure test point on the outlet valve 1 2 3 4 5 CALIBRATINGTHE CONTROL AND SAFETY DEVICES A I U After starting the air conditioner make the following adjustments Room temperature cooling and heating set point Relative humidity set point for humidification and dehumidifi cation Dirty filter differential pressure switch see the paragraph on CALIBRATI...

Page 14: ... the adjustment screw E to calibrate the differential pres sure switch on a scale from 0 5 to 4 0 mbar 50 to 400Pa If having to replace the pressure switch unscrew the two fasten ing screws D remove the rubber hoses connected to the pres sure test points and and remove the electrical cables con nected to terminals 1 2 and 3 To install the new pressure switch perform the same operations in the reve...

Page 15: ...of the servomotor EMERGENCY MANUAL OPERATION The valve can be operated manually in the event of faults to the servomotor or the control system using the manual control knob located near the servomotor TEMPERATURE AND HUMIDITY PROBE A I U The figure shows the optional temperature and humidity probe If having to replace the probe release the white plastic cover by pressing point A with a screwdriver...

Page 16: ...3N 50 22 8 64 40 8 90 28 8 72 7 40 8 90 100 25 70 400 3N 50 27 1 74 45 1 100 33 1 82 7 45 1 100 100 25 B cooling only R cooling only heaters H cooling only plus humidifier dehumidification T complete version cooling only heaters humidifier dehumid Centrifugal fans Radial fans Mod V ph Hz n kW OA FLA LRA n Volt kW OA FLA LRA 07 10 230 1 50 2 4 17 5 15 18 230 1 50 2 8 35 20 26 29 400 3N 50 3 9 13 39...

Page 17: ...nance operations can be summarised as follows Clean the air filter Check and clean the condenser coils Check the water cooled condensers for fouling Check and clean the drains Check the drive belts Check the humidification system General examination of the overall operation of the appliance Visual check of the condition of the pressurised containers Cleaning the air filter Authorised personnel mai...

Page 18: ...equired add ordinary descaler to the section of cir cuit involved This operation must be carried out with the unit off and after having made sure that the appliance is disconnected from the power supply Checking the drive belt Authorised personnel maintenance mechanic Checks On the units with fans coupled to the electric motor by pulleys and drive belts after a certain number of operating hours th...

Page 19: ... a description of how to assemble and dismantle the pul leys if these require replacement or repair Dismantling Take out the 2 safety screws and remove the pulley from the elastic ring See Fig A Assembly Slide the elastic ring onto the motor pin Insert the pulley on top then tighten the fastening screws See Fig B ELECTRIC HEATERS The overall power of the electric heaters is divided into a num ber ...

Page 20: ...set value due to the lowering of the water level the fill valve 7 is opened The drain valve 8 is activated cyclically depending on the char acteristics of the supply water so as to maintain the optimum salt concentration inside the cylinder 6 The only periodical maintenance operations required are the inspection and cleaning of the parts in the steam production unit The operations indicated below ...

Page 21: ... the air conditioner FAULT CAUSE SOLUTION THE AIR CONDITIO NER DOESN T START See the controller manual The parameter settings on the microprocessor controller are not correct See LOW OR NO AIR FLOW The air flow rate is too low or null Check the electrical connections and the configuration of the controller The probe isn t working Check the thermal load in the room being air conditioned Thermal loa...

Page 22: ...hase Close the valve using the manual control knob and replace the servomotor The three way valve in the chilled water circuit is stuck in the open position ROOMTEMPERATURE TOO LOW FAULT CAUSE SOLUTION See the controller manual The parameter settings on the microprocessor controller are not correct Check and calculate the latent load check the flow rate and the conditions of the outside air check ...

Page 23: ...aken off the larger particles of dust Replace the filter if excessively clogged Check the correct calibration of the dirty filter differential pressure switch F4 The filters are blocked possible activation of the dirty filter alarm See the paragraph on AIR DISTRIBUTION Obstructions to the air flow Check the resistance of the fan windings after resetting measure the voltage and power input The fan ...

Page 24: ...ing of the liquid at the condenser outlet Check the opening of the valves Valves on the high pressure side of the circuit partially closed HIGH COMPRESSOR DISCHARGE PRESSURE FAULT CAUSE SOLUTION Check the operation of the condenser fans and the corresponding protection device repair or replace the faulty fans Check the calibration and the operation of the remote condenser fan pressure switch or th...

Page 25: ...ate is too low or null Check the opening of the valve Liquid receiver outlet valve not completely open Check that the thermostatic valve superheating value is correct check that the valve sensor bulb is not discharged and that it is correctly positioned secured and insulated Refrigerant filter blocked Check the liquid subcooling at the condenser outlet if necessary restore the charge Insufficient ...

Page 26: ...24 English 01 07 ACCURATE AX AW ...

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Page 28: ...Dé Longhi Group Via L Seitz 47 31100 Treviso Italia COD 5787001000 ...

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