ClimateMaster THW Series Installation, Operation & Maintenance Instructions Manual Download Page 1

Tranquility Water-to-Water (THW) Series

50 & 60Hz Models

Residential High Temperature 

Water-to-Water

Geothermal Heat Pumps

(Heating Only)

Installation, Operation &

Maintenance Instructions

97B0063N01

Revision: 30 June, 2008B

THW Series

Table of Contents

Model Nomenclature 

2

General Information 

3

Physical Data 

4

Dimensional Data 

5

Installation 

6

Load Plumbing Installation 

7

Ground-Water Heat Pump Application 

8

Water Quality Standards 

9

Ground-Loop Heat Pump Application 

10

Electrical - Power Wiring 

13

Electrical - Low Voltage Wiring 

13

Electrical - Controls 

16

User Interface  

19

Installer Interface 

20

Wiring Diagram Matrix 

21

Typical Wiring Diagrams 

22

Unit Starting & Operating Conditions 

34

Unit & System Checkout 

35

Unit Start-Up Procedure 

36

Preventive Maintenance 

37

Warranty 

38

Revision History 

40

Summary of Contents for THW Series

Page 1: ...Data 4 Dimensional Data 5 Installation 6 Load Plumbing Installation 7 Ground Water Heat Pump Application 8 Water Quality Standards 9 Ground Loop Heat Pump Application 10 Electrical Power Wiring 13 El...

Page 2: ...or serious injury DANGER labels on unit access panels must be observed WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicate...

Page 3: ...all pipes fittings and valves before installing any of the system components Remove any dirt or trash found in or on these components Pre Installation Installation Operation and Maintenance instructio...

Page 4: ...Connection Size IPT in 1 1 1 Maximum Working Pressure Water Side Base Unit PSIG kPa 500 3445 500 3445 500 3445 DHW Option PSIG kPa 500 3445 500 3445 500 3445 Internal Source Pump w Expansion Tank PSIG...

Page 5: ...3cm Model Overall Cabinet Water Connections Electric Access Plugs 1 2 3 4 5 6 A Depth B Width C Height D Source Outdoor Water In E Source Outdoor Water Out F Load Indoor Water In G Load Indoor Water...

Page 6: ...erature and pressure combination This excludes PVC for most heating applications Insure load water flow in high temperature heating applications is at least 3 gpm per ton 3 2 l m per kW to improve per...

Page 7: ...mponents additional ball valves unions etc may be required for ease of service This drawing shows only minimum requirements Your specific installation will dictate final component selections 6 Buffer...

Page 8: ...l valve Always maintain water pressure in the heat exchanger by placing water control valves at the outlet of the unit to prevent mineral precipitation Pilot operated or Taco slow closing valve s sole...

Page 9: ...pH 6 8 O2 5 ppm check for iron bacteria Iron Fouling All 0 5 ppm of Oxygen Above this level deposition will occur Corrosion Prevention pH All 6 8 5 6 8 5 Monitor treat as needed Minimize steel pipe be...

Page 10: ...sure an even fill Once full do not allow the water level in the flush cart tank to drop below the pump inlet line or air can be pumped back out to the earth loop Try to maintain a fluid level in the t...

Page 11: ...ritory manager should be consulted for the antifreeze best suited to your area Freeze protection should be maintained to 15 F 9 4 C below the lowest expected entering loop temperature For example if 3...

Page 12: ...r 240 Volt The transformers may be switched to 208V operation as illustrated on the wiring diagram By switching the Red 208V and the Orange 240V at the terminal Model Voltage Code Voltage Min Max Volt...

Page 13: ...eothermal Heat Pumps Rev 30 June 2008B 13 Figure 5 THW 50Hz Line and Low Voltage Figure 6 THW 60Hz Line and Low Voltage Electrical Line Voltage Field Low Voltage Wiring Field Line Voltage Wiring Field...

Page 14: ...Slow Closing valves on THW Series equipment Figure 9a wiring should be utilized The valve takes approximately 60 seconds to open very little water will flow before 45 seconds and it activates the com...

Page 15: ...limateMaster with a 1 4 internal flare connection as part number 39B0005N01 Electrical Low Voltage CAUTION CAUTION Refrigerant pressure activated water regulating valves should never be used with Clim...

Page 16: ...ons As the outdoor temperature decreases the heat loss of the structure increases which requires more capacity from the heating system If the water temperature is reduced as the outdoor air temperatur...

Page 17: ...F and 68 F 20 C and 20 C the water temperature in the buffer tank is adjusted accordingly For homes that are well insulated and tightly sealed the building balance point may be 55 F 13 C or lower so t...

Page 18: ...r unit forced air heating may be used for the shoulder seasons allowing quick heating to cooling changeover If this feature is used the consumer will easily be able to tell when WWSD is enabled becaus...

Page 19: ...ETS PROGRAM SETTINGS DAYLIGHT SAVINGS SET MONTH DAY YR HR MIN VACATION HOLD DATE THEN TIME SECURITY LOCKOUT TEMP ADJUST LOCKOUT TOTAL KEYPAD LOCKOUT SCREEN SETTINGS PROGRAM SCREEN SERVICE INFORMATION...

Page 20: ...ER TANK SETPOINT INPUT DEALER INFORMATION BUFFER TANK DEADBAND OUTDOOR TEMPERATURE RESET RESTORE DEFAULTS MANUAL OPERATION HOT WATER DEADBAND OUTDOOR DESIGN TEMP THW INTERFACE INSTALLER MENU MAXIMUM W...

Page 21: ...30 June 2008B 21 Electrical Wiring diagram matrix Model Diagram Number Voltage Option THW008 96B0108N01 220 50 1 THW008 96B0108N02 220 50 1 VSFP THW010 96B0108N05 230 60 1 THW010 96B0108N06 230 60 1 V...

Page 22: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 22 TYPICAL WIRING DIAGRAM THW 230 60 1 Units...

Page 23: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 23 TYPICAL WIRING DIAGRAM THW 230 60 1 Units...

Page 24: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 24 TYPICAL WIRING DIAGRAM THW 230 60 1 units with vsfp...

Page 25: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 25 TYPICAL WIRING DIAGRAM THW 230 60 1 units with vsfp...

Page 26: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 26 TYPICAL WIRING DIAGRAM THW 220 50 1 Units...

Page 27: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 27 TYPICAL WIRING DIAGRAM THW 220 50 1 Units...

Page 28: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 28 TYPICAL WIRING DIAGRAM THW 220 50 1 Units WITH VSFP...

Page 29: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 29 TYPICAL WIRING DIAGRAM THW 220 50 1 Units WITH VSFP...

Page 30: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 30 TYPICAL WIRING DIAGRAM THW 420 50 3 Units...

Page 31: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 31 TYPICAL WIRING DIAGRAM THW 420 50 3 Units...

Page 32: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 32 TYPICAL WIRING DIAGRAM THW 420 50 3 Units WITH VSFP...

Page 33: ...Tranquility THW 50 60Hz R410A ClimateMaster Geothermal Heat Pumps Rev 30 June 2008B 33 TYPICAL WIRING DIAGRAM THW 420 50 3 Units WITH VSFP...

Page 34: ...s to bring the building space up to occupancy temperatures 2 Voltage utilization range complies with ARI Standard 110 Determination of operating limits is dependent primarily upon three factors 1 ente...

Page 35: ...e for proper range and also verify heating and cooling setpoints for proper operation q System pH System water pH is 7 5 8 5 Proper pH promotes longevity of hoses and fittings q System Flushing Water...

Page 36: ...conduct the following checks a Check the voltage and current They should comply with the electrical specifications described on the unit nameplate b Look for wiring errors Check for loose terminal scr...

Page 37: ...result of the deterioration of iron or galvanized piping or components in the system or open cooling towers requiring heavy chemical treatment and mineral buildup through water use Should periodic coi...

Page 38: ...gn or improper application installation or use of CM s products or 13 Electricity or fuel costs or any increases or unrealized savings in same for any reason whatsoever CM is not responsible for 1 The...

Page 39: ...rrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any fluids refrigerant or other system components or associated labor to repair or replace the...

Page 40: ...bargain between the parties but are merely ClimateMaster s opinion or commendation of its products The management system governing the manufacture of ClimateMaster s products is ISO 9001 2000 certifi...

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