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R e m o t e   H W G

R e v i s e d :   M a rc h   1 2 ,   2 0 1 9

8

G e o t h e r m a l   H e a t   P u m p   S y s t e m s

Hot Water Generator

 

WARNING! 

 

WARNING! 

C

H

M

WATER HEATER

CHECK VALVE

8”

 M

AX

HOT WATER

TO HOUSE

ANTI-SCALD

VALVE

ANTI-SCALD

VALVE PIPING

CONNECTIONS

COLD WATER

SUPPLY

Anti-Scald 

Valve Piping 

Connections

Alarm
Relay

Comp

Relay

24Vdc

EH1
EH2

P6

Off     On

JW3

A

OVR

ESD

C

R

NSB

AL2

JW1

Acc1

Relay

Acc2

Relay

H

COM1

NC1

NO1

COM2

NC2

NO2

P3

CO

RV

RV

LT1
LT1
LT2
LT2

LP
LP

HP

HP

P7

Status

Fault

R

R

CC

CCG

CO

S1

S2

1

12

1

4

e

s

yr

ot

c

a

F

Micro

U1

Off     On

P2

COH

COM

AO2

P11

Gnd

T1

P10

T2 T2 T3

T3 T4 T4

T5

P9

T5 T6 T6

A0-1 A0-2

Off     On

S3

RV

Relay

CCH

Relay

Gnd

NC

1  2  3  4

1  2  3  4  5  6  7  8

1  2  3  4  5  6  7  8

Hot Water 
Generator 

Settings

Figure 5: Hot Water Generator Settings

Installation

The HWG is controlled by two sensors and the DXM2 micro-
processor control.  One sensor is located on the compressor 
discharge line to sense the discharge refrigerant tempera-
ture.  The other sensor is located on the HWG heat exchang-
er’s “Water In” line to sense the potable water temperature.

The DXM2 microprocessor control monitors the refrigerant 
and water temperatures to determine when to operate 
the HWG. The HWG will operate any time the refrigerant 
temperature is su

  ciently above the water temperature. 

Once the HWG has satis

fi

 ed the water heating demand 

during a heat pump run cycle, the controller will cycle the 
pump at regular Intervals to determine if an additional HWG 
cycle can be utilized. 

When the control is powered and the HWG pump output is 
active for water temperature sampling or HWG operation, 
the DXM2 status LED will slowly 

fl

 ash (On 1 second, O

  1 

second).

If the control has detected a HWG fault, the DXM2 status 
LED will 

fl

 ash a numeric fault code as follows:

High Water Temperature (>160ºF) 

fl

 ashes

Hot Water Sensor Fault 

fl

 ashes

Compressor Discharge Sensor Fault 

fl

 ashes

Fault code 

fl

 ashes have a duration of 0.3 seconds with 

a 10 second pause between fault codes. For example, a 
“Compressor Discharge sensor fault” will be six 

fl

 ashes 0.3 

seconds long, then a 10 second pause, then six 

fl

 ashes 

again, etc.

Hot Water Generator settings are determined by DIP 
switches 3-2, 3-3, and 3-4.

DIP 3-2 controls the HWG Test Mode.  It provides for forced 
operation of the HWG output, activating the HWG pump for 
up to 

fi

 ve minutes.  ON = HWG test mode, OFF = normal 

HWG operation. The control will revert to standard operation 
after 

fi

 ve minutes regardless of switch position.

DIP 3-3 determines HWG set point temperature.  It provides 
for selection of the HWG operating set point.  ON = 150°F 
(66°C), OFF = 125°F (52°C).

DIP 3-4 is for the HWG status.  It provides HWG operation 
control.  ON = HWG mode enabled, OFF = HWG mode 
disabled. Units are shipped from the factory with this switch 
in the OFF position.

WARNING!  USING A 150°F SETPOINT ON THE 
HWG WILL RESULT IN WATER TEMPERATURES 
SUFFICIENT TO CAUSE SEVERE PHYSICAL INJURY 
IN THE FORM OF SCALDING OR BURNS, EVEN WHEN 
THE HOT WATER TANK TEMPERATURE SETTING 
IS VISIBLY SET BELOW 150°F.  THE 150°F HWG 
SETPOINT MUST ONLY BE USED ON SYSTEMS THAT 
EMPLOY AN APPROVED ANTI-SCALD VALVE (PART 
NUMBER AVAS4) AT THE HOT WATER STORAGE 
TANK WITH SUCH VALVE PROPERLY SET TO 
CONTROL WATER TEMPERATURES DISTRIBUTED 
TO ALL HOT WATER OUTLETS AT A TEMPERATURE 
LEVEL THAT PREVENTS SCALDING OR BURNS!

WARNING!  UNDER NO CIRCUMSTANCES SHOULD 
THE SENSORS BE DISCONNECTED OR REMOVED. 
FULL LOAD CONDITIONS CAN DRIVE HOT 
WATER TANK TEMPERATURES FAR ABOVE SAFE 
TEMPERATURE LEVELS IF SENSORS DISCONNECTED 
OR REMOVED.

Summary of Contents for AHWG

Page 1: ...Maintenance Instructions 97B0072N05 Revised March 12 2019 Table of Contents Model Nomenclature Example 3 Description and Installation Examples 4 Water Quality Requirements 5 Installation and Operatin...

Page 2: ...This page was intentionally left blank...

Page 3: ...atemaster com Model Nomenclature for Remote Hot Water Generator AHWG 1 1 2 3 4 5 Accessory AHWG Accessory Remote Hot Water Generator Size B 6 Revision A 7 S 8 9 Future Voltage S 1 Standard B Current R...

Page 4: ...om the HWG For example consider the amount of heat that can be generated by the HWG when using the 125 F set point versus the amount of heat that can be generated by the HWG when using the 150 F set p...

Page 5: ...150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Size and Erosion All 10 ppm of particles and a maximum...

Page 6: ...be located where the ambient temperature does not fall below 50 F 10 C Keep water piping lengths at a minimum DO NOT use a one way length greater than 50 ft one way 15 m See Table 2 for maximum water...

Page 7: ...d Figure 3b Remote HWG Module Capacity Line Set Size 1 2 OD 5 8 OD 3 4 OD 2 Ton Up to 16 ft 4 9m Up to 30 ft 9 1m N A 3 Ton Up to 9 ft 2 7m Up to 25 ft 7 6m Up to 30 ft 9 1m 4 Ton Up to 5 ft 1 5m Up t...

Page 8: ...control has detected a HWG fault the DXM2 status LED will flash a numeric fault code as follows High Water Temperature 160 F 5 flashes Hot Water Sensor Fault 6 flashes Compressor Discharge Sensor Faul...

Page 9: ...m O D copper route and install the water piping and valves as shown in Figures 1 or 2 Install an approved anti scald valve if the 150 F HWG setpoint is or will be selected An appropriate method must b...

Page 10: ...tors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors 208 230 Volt Operation Verify transformer tap with air handler wiring diagram to insure t...

Page 11: ...cal shock open the power supply disconnect switch and secure it in an open position during installation CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not...

Page 12: ...Re mot e HWG R evise d March 12 2019 12 Geothermal Heat Pump Systems Outdoor Split TEP DXM2 Wiring Diagram with Internal Flow Controller 96B0005N65...

Page 13: ...13 Remote H W G Revised Marc h 1 2 2 0 1 9 climatemaster com 115V Hot Water Generator Wiring Diagram 96BN0141N11 Figure 7 TEP...

Page 14: ...Re mot e HWG R evise d March 12 2019 14 Geothermal Heat Pump Systems 230V Hot Water Generator Wiring Diagram 96BN0141N12 Figure 8 TEP...

Page 15: ...0ROG IXQJXV RU EDFWHULD GDPDJHV RUURVLRQ RU DEUDVLRQ RI WKH SURGXFW 3URGXFWV VXSSOLHG E RWKHUV 3URGXFWV ZKLFK KDYH EHHQ RSHUDWHG LQ D PDQQHU FRQWUDU WR 0 V SULQWHG LQVWUXFWLRQV 3URGXFWV ZKLFK KDYH LQV...

Page 16: ...mation on the current design and specifications Statements and other information contained herein are not express warranties and do not form the basis of any bargain between the parties but are merely...

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