Clima-Flex CLIC SERIES Installation Manual Download Page 13

REV. 2015-SEP-13 

Clima-Flex S.A. de C.V. 

 

13 

 

5.1.  INSTALATION 

The following items must be checked before the unit´s startup.  

DATE: 

 

JOB SITE: 

 

LOCATION: 

 

CONTRACTOR: 

 

TECHNICIAN / COMPANY THAT 

PERFORMS STARTUP: 

 

UNIT MODEL: 

 

UNIT SERIAL: 

 

The following procedures are to be considered by the installer; personnel must be qualified and 

certified to perform installation in order to comply all specifications and good practices to assure the 

correct unit´s operation.

 

 

1.- PHYSICAL INSPECTION (BEFORE ELECTRICAL CONECTION) 

 

● Check unit for possible transportation or handling damage.  

 

● Visual check for refrigerant leaks. 

 

● Only Open unit to install system piping. Do not remove connection´s protection until hydraulic circuit is 
to be closed. 

 

● Check for foreign objects in fan discharge. 

 

● Check pulley alignment and band tension. 

 

● Check that air intake is not obstructed, and has the required space  suggested on Fig. 1  

 

 

2.- HYDRAULIC CIRCUIT INSPECTION 

Water  connections  are  NPT  type  inner  thread  (to  identify  the 

connection  diameter,  see  unit’s 

data  sheet).  Installation  of  a  water  filter  is  necessary  on  all  hydraulic  circuits  in  order  to  avoid 
solid particles  in  it,  which  must be installed  on the return side of the circuit,  and cleaned  once 
the system´s initial charge is finished. 

● Check water filter to be clean. 

 

● Verify that all service valves are open. 

 

● Check for adequate makeup water supply. 

 

● Verify that all piping is filled with water and air has been vented out. 

 

● Check Thermometers. 

 

● Check Manometers. 

 

Note: 

Accessories such as Thermometers, manometers, measuring ports, etc. are recommended 

but not necessary for the unit´s operation. 

/!

WARNING /!

 If hydraulic circuit contains air, it may compromise the units operation.

 

Summary of Contents for CLIC SERIES

Page 1: ...REV 2015 SEP 13 Clima Flex S A de C V 1 CLIC SERIES INSTALLATION MANUAL ...

Page 2: ...nical Sheet 10 Dimensions 11 Installation and unit startup 12 Installation 13 Pre startup Checklist 14 Energy Power supply inspection 15 Control panel inspection 16 Initial Startup 16 Compressors 17 Maintenance 19 Hydraulic Maintenance 19 Electrical Maintenance 19 Physical Inspection 19 Hydraulic Connection 21 Nipple Connection 21 Head Connection 23 Hydraulic Connection Diagram 25 ...

Page 3: ...e compact and use plate heat exchangers Both coolant and hydraulic connections are properly insulated FANS Centrifugal long distance discharge fans or axial low noise operation COMPONENTS Refrigeration Controls The units have solenoid valves expansion valves dehydrate filters and service valves ELECTRICAL COMPONENTS All units come with a control panel which contains all the safety and protection d...

Page 4: ...able for easy installation Optionally the units may require a pumping module this module reduces installation time and space dedicated to a pump room All Clima Flex CLIC units have been tested on the factory to ensure proper operation Clima Flex CLIC units are designed to require less service calls The scroll compressors can last hundreds of thousands of hours of continuous operation in different ...

Page 5: ...manner with high efficiency and minimum energy consumption CLIC CLIMA FLEX unit capacity ranges from 25 to 275 Tons of cooling OPERATION CLIV CLIMA FLEX units have reduced vibration levels making them virtually silent The overall design allows for easy fast and low price installation QUALITY Each unit is carefully manufactured and individually tested under strict international standards CLIC CLIMA...

Page 6: ...REV 2015 SEP 13 Clima Flex S A de C V 6 1 2 INSTALLATION DIAGRAM ...

Page 7: ...REV 2015 SEP 13 Clima Flex S A de C V 7 2 NOMENCLATURE ...

Page 8: ...REV 2015 SEP 13 Clima Flex S A de C V 8 3 ELECTRICAL DIAGRAMS ...

Page 9: ...REV 2015 SEP 13 Clima Flex S A de C V 9 ...

Page 10: ...REV 2015 SEP 13 Clima Flex S A de C V 10 4 DIMENSIONES ...

Page 11: ...REV 2015 SEP 13 Clima Flex S A de C V 11 ...

Page 12: ...de energize the unit CLIC Units are designed to be installed outdoors It is necessary that the unit has air venting and a free air intake see Fig 1 to allow for good air circulation and allow access for maintenance For fully functioning CLIC units only require the connection with the hydraulic local net and power supply connection in accordance with technical data sheet Note For optimal operation ...

Page 13: ...s in fan discharge Check pulley alignment and band tension Check that air intake is not obstructed and has the required space suggested on Fig 1 2 HYDRAULIC CIRCUIT INSPECTION Water connections are NPT type inner thread to identify the connection diameter see unit s data sheet Installation of a water filter is necessary on all hydraulic circuits in order to avoid solid particles in it which must b...

Page 14: ...onitor control Motor Saver to be adjusted to supply the correct power voltage for the unit Note The unit s control panel has a ventilation duct and it must not be obstructed in any manner The unbalance percentage of electrical supply should be calculated with the following formula and adjusted on the UNBALANCE TRIP knob UNBALANCE PORCENTAGE MAXIM AVERAGE DEVIATION AVERAGE X 100 Note CLIMA FLEX uni...

Page 15: ...ng the inspection of the previous installation points and making sure all the unit s items are correct the unit may be started 1 UNIT CONTROL Set the UNIT CONTROL switch on the ON position Fig 2 to energize the control panel with 24 Volts After energizing the controller wait five minutes for the unit to be on line and ready 2 ON OFF Operation sequence will initiate by checking all security pre pro...

Page 16: ...eset switch to ON this will enable the compressors start cycle Note The APG4 switch Fig 3 selects the unit s operating mode whether is it cooling only or heat pump If you wish to operate the unit as heat pump turn this switch to ON Fig 2 Cooling Only Mode frío o bomba de calor Si desea que funcione en modo bomba de calor active el apagador Fig 3 Heat Pump Mode Compressor 24V Reset ...

Page 17: ...REV 2015 SEP 13 Clima Flex S A de C V 17 CLIC SERIES MAINTENANCE MANUAL ...

Page 18: ...spection of all relays and starters on the electrical panel Check amperage on all motors and compare them to plate values Physically check for false contacts Verify status of all electrical protections to be under the manufacturer specifications Clean the electrical panels Very that the power line connectors are clean and tight at the main power switch and at the compressor 1 3 PHYSICAL INSPECTION...

Page 19: ...REV 2015 SEP 13 Clima Flex S A de C V 19 CLIC SERIES CONNECTION MANUAL ...

Page 20: ...NECTION 1 1 NIPPLE CONNECTION Align the units flush side by side to begin the installation Install the O rings on the connections rods The connection rods have to be installed inside the unit when properly aligned the O rings will seal the nipple connections ...

Page 21: ...on for the O ring Make sure that the O rings are evenly distributed along both ends of the pipe Install the couplings covering the O rings Note The couplings should make a perfect fit around the O rings Tightly close and adjust the couplings using nuts and bolts inch ...

Page 22: ...tions rods Install the connection rods on the cold water distribution system Make sure that the O rings make a perfect water proof seal Install the couplings covering the O rings Note The couplings should make a perfect fit around the O rings Tightly close and adjust the couplings using nuts and bolts inch ...

Page 23: ...REV 2015 SEP 13 Clima Flex S A de C V 23 Note Vitaulic ends have to be installed on the cold water in and out ports on the side that will not be in use ...

Page 24: ...REV 2015 SEP 13 Clima Flex S A de C V 24 1 3 HYDRAULIC CONNECTION DIAGRAM ...

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