TROUBLESHOOTING GUIDE
This section contains information intended for use by Authorized Service Personnel only.
PROBLEM
A
/ Kettle heats too slowly or does not come to a boil.
Probable Cause
Remedy
1.
Inadequate steam flow.
Check for correct steam using chart below.
If kettle is connected to a steamer and powered by a
generator the units should be operated sequentially
(kettle boiling first, then start steamer).
2.
Steam trap not operating properly.
The trap should open periodically to
dump condensate, then close.
If it does not open or close it should be
cleaned or replaced.
3.
Food batches are not always the same.
When checking make certain that the original state (ie.
fresh or frozen) and quantity of food product is the same.
PROBLEM
B
/ The trunnion housing leaks steam.
Probable Cause
Remedy
1.
Trunnion "O" rings are worn.
Replace "O" rings (see STEAM CONTROL ASSEMBLY
drawing).
Gas Input
Steam Output
Boiler
BTU/Hour
Lbs./Hour
H.P.
100,000
60
1.7
160,000
95
2.8
200,000
125
3.6
250,000
150
4.4
300,000
180
5.2
Electric
KW Input
18 60
1.7
24 70
2.0
27 90
2.6
36
120
3.5
48
150
4.4
Capacity
Fast
Medium
Stock
Gal./Lit.
Cooking
Cooking
Kettle
5/17
11
9
6
10/42
22
18
11
25/95
55
44
28
40/151
88
70
44
60/227
132
105
66
Electric:
Above shows lbs. per hour with 10-15
psig steam at the kettle. The use of
higher steam pressures (20-25 psig) will
reduce heat-up time 5-20%.
STEAM FLOW RATING
OF STEAM GENERATORS
STEAM FLOW RATING
REQUIREMENTS FOR KETTLES