Cleveland KCL-25-T Operator'S Manual Download Page 30 | Manualshive

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27

WIRING DIAGRAM

TABLE-TOP GAS KETTLE, 120-240 VOLTS

KE90424-F

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Summary of Contents for KCL-25-T

Page 1: ...Installation Operation Service Gas 25 Gallon Kettle MODELS KGL 25 KGL 25 T KGT 25 T KGT 25 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www c...

Page 2: ...ANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operati...

Page 3: ...2 Tangent Draw Off Valve 11 General Assembly Tilting Models 12 14 Stationary Models 15 16 Console Controls 17 Hinge Assembly 18 Maintenance Inspection Maintenance Check List 19 Safety Inspection Chec...

Page 4: ...PAGE 3 INSTALLATION Note For clearance requirements suggested drain location and assembly details refer to SPECIFICATION DRAWING on page 3 1 Position the unit in it s permanent location and level the...

Page 5: ...een thoroughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE...

Page 6: ...3 SPECIFICATIONS OVERALL DEPTH NOTES FOOT LOCATION FLOOR DRAIN DETAIL FLANGED FOOT DETAIL SPECIFICATION DRAWING TILTING MODELS...

Page 7: ...CATIONS NOTES FOOT LOCATION FLOOR DRAIN DETAIL FLANGED FOOT DETAIL 9 16 14mm 120 TYP 1 25mm MAX ADJUSTMENT 1 5 8 42mm 7 16 11mm 3 HOLES ON 3 1 8 80mm B C D 4 7 8 124 mm SPECIFICATION DRAWING STATIONAR...

Page 8: ...will not operate in this condition see RESERVOIR FILL PROCEDURES on page 24 5 On Off Switch Turns kettle ON OFF and allows the operator to adjust the kettle Solid State Temperature temperature in incr...

Page 9: ...during kettle operation This light indicates that the burners have been automatically shut off by the kettle s safety circuit It is normal for the red light to come on when the kettle is in a tilted p...

Page 10: ...stem is free of the valve body c In a sink wash and rinse the inside of the valve body using a nylon brush d Reassemble the draw off valve by reversing the procedure for disassembly The valve s hex nu...

Page 11: ...395 1 FAUCET MOUNTING BRACKET 1 11 FA11258 HEX CAP SCREW 2 12 FA30505 1 WASHER 2 13 FA21008 HEX NUT 2 14 SE50447 WASHER HORSESHOE 1 1 1 2 2 3 3 4 4 5 9 10 10 13 8 12 11 13 14 12 11 7 6 6 SERVICE PARTS...

Page 12: ...TING MODELS 1 5 FA11089 SCREWS 2 6 FA11052 SCREWS 2 9 FA32004 TOOTH LOCKWASHER 2 10 FA32005 TOOTH LOCKWASHER 6 11 KE53469 2 IGNITION CONTROL 1 12 FA10245 SCREW 8 32 4 13 FA20004 HEX NUT 4 FOR 120V OPT...

Page 13: ...KE01500 4 BURNER WITHOUT IGNITOR 1 9 KE02195 1 BURNER PAN ASSEMBLY 1 10 KE54895 2 INSULATION BETWEEN BOTTOM COVER BURNER ASSEMBLY 2 11 KE54895 4 INSULATION 1 12 KE53406 21 GAS ORIFICE NATURAL GAS 2 K...

Page 14: ...NT DRAW OFF VALVE ITEM NO PART NO DESCRIPTION QTY 1 7 KE50972 B DRAW OFF ASSEMBLY 1 1 FA95049 WING NUT 1 2 KE527551 KNOB 1 3 KE52754 HEX NUT 1 4 KE52753 RETAINER 1 5 KE52752 PISTON 1 6 FA00111 O RING...

Page 15: ...LID FOR GEAR BOX 1 6 KE00508 HANDWHEEL 1 7 KE54821 8 SUPPLY CORD 1 8 CHS KGL 25 T SPRING HINGE COVER 1 9 KE00351 TRUNNION BEARING 1 10 FI05321 1 NIPPLE 1 11 KE54667 3 BURNER TUBE 1 12 FI05134 1 COMPR...

Page 16: ...9 FI00607 CLOSE NIPPLE 1 20 F01518 1 GAS SHUT OFF VALVE GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GAS 1 21 F105226 12 NIPPLE 1 22 FI00040 ELBOW 1 B B C C...

Page 17: ...4 45 FA30088 WASHER 2 46 FA95008 JAM NUT 2 47 KE53469 2 IGNITION CONTROL 1 48 FA10245 SCREW 8 32 4 49 FA20004 HEX NUT 4 50 FA32005 TOOTH LOCKWASHER 4 51 KE53390 GAS VALVE MOUNTING BRACKET 1 52 FA10367...

Page 18: ...BOX WITH LID REMOVED VIEW B MANIFOLD BURNER TUBE PIPING DETAIL 1 22 5 31 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 32 2 3 17 24 23 25 18 19 20 4 B A 11 13 12 33 34 GENERAL ASSEMBLY...

Page 19: ...02053 GAS VALVE ASSEMBLY 1 18 FA10360 SCREW PAN HEAD PHILLIPS 10 32 2 19 F01518 1 GAS SHUT OFF VALVE OPTION 1 GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GA...

Page 20: ...IPTION QTY 1 SE00114 POTENTIOMETER WITH ON OFF SWITCH C W ITEM 2 1 2 KE51005 RUBBER BOOT 1 3 KE50569 1 KNOB POTENTIOMETER 1 4 KE50567 1 L E D RED 1 5 KE50568 1 L E D GREEN 1 6 KE50567 2 L E D AMBER 1...

Page 21: ...51217 Hinge Cylinder 1 3 KE50121 2 Hinge Spring 1 4 KE50823 1 Hinge Pin 1 5 KE50824 Hinge Bearing 1 6 KE50819 1 Hinge End Piece LHS 1 7 KE50820 Hinge Insert 1 8 KE50819 Hinge End Piece RHS 1 9 FA11284...

Page 22: ...RE on page 22 GEAR WORM Inspect for play Tighten Allen screws if required PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Check that the ga...

Page 23: ...s alterations performed on kettles Plug Tube diameter reduced Frozen stuck or plugged Plumbed to drain or water line 1 2 3 4 Incorrect Installations 1 Safety valve has plug threaded into the discharge...

Page 24: ...ty thermostat probe is removed from tubing 3 Safety thermostat electrical connection is bypassed Low Water Level Probe Probe bypassed by running A an additional wire Probe properly attached 260 270 MA...

Page 25: ...Screw Worm Screw and Tilt Gear Cross Bar HINGE ADJUSTMENT INSTRUCTIONS 1 Insert 3 8 Allen wrench 2 Turn clockwise to relieve tension on spring 3 While tension is released remove one of the two slotte...

Page 26: ...Remove guard bracket from pressure relief valve gauge assembly 2 With the kettle empty set On Off Switch Temperature Control to 10 Max Allow the kettle to heat until the unit cycles off 3 Switch On O...

Page 27: ...y on add distilled water add distilled water 25 gallon Approximately 1 gal 4 4 gallon 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2 Shut off power to the ke...

Page 28: ...unit must be drained follow the procedures described on the following pages Use only a mixture of water and rust inhibitor to refill kettle jacket see instructions below Contact your local water trea...

Page 29: ...or to venting See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS on page 27 DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FAC...

Page 30: ...27 WIRING DIAGRAM TABLE TOP GAS KETTLE 120 240 VOLTS KE90424 F...

Page 31: ...sends 24 VAC to the ignition module Ignition module sends 24 VAC to the Amber LED The ignition module will send spark to the igniter and 24 VAC to the gas valve With 24VAC to the gas valve the valve o...

Page 32: ...eplace the Ignition module Is there 24 VAC to the ignition Module Yes Replace the ignition transformer No Is there 24 VAC to the Gas valve for 4 Seconds Yes No Is there Gas to the burner Yes If there...

Page 33: ...for heat the green light is on is there flame at the burner Yes Yes Is the resistance of the thermister 100 000 ohms 10 at room temperature Replace the thermister No Is the potentiometer resistance 50...

Page 34: ...resistance of the thermister 100 000 ohms 10 at room temperature Yes Replace the thermister No Is the resistance of the potentiometer 50 000 ohms at the low setting and 0 ohms at high Yes Replace the...

Page 35: ...CONTRO GLI SPRUZZI SPRITZWASSERDICHT DISCONNECT ELECTRICAL SUPPLY BEFORE WORKING ON KETTLE COUPER LE COURANT AVANT D INTERVENIR SUR L QUIPEMENT DESCONECTAR LA ALIMENTACION ELECTRICA ANTES DE REALIZAR...

Page 36: ...OMMANDE AUTOMATIQUE DE LA TEMP RATURE AJUSTE AUTOMATICO DE TEMPERATURA CONTROLLO AUTOMATICO TEMPERATURA AUTOMATISCHE TEMPERATURREGELUNG BURNER AND OR ELEMENT ENERGIZED BR LEUR ET OU L MENT ALLUM QUEMA...

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