RESERVOIR FILL
PROCEDURES
The kettle's water level must be maintained at the
proper level. Under normal operating conditions, the
sealed water reservoir should never require the addition
of water.
If the red "low water" light comes on during use (while
the kettle is in an upright position), the water level has
reached a critically low level. The low water protection
control has automatically shut off the gas burner. The
following procedure must be completed before further
use:
NOTE:
Have a qualified service technician repair the
leakage problem and add water to the unit. Ensure that
the red "low water" light is on when the kettle is upright.
On tilting kettles, it is normal for the red light to come on
when the kettle is in a tilted position.
CAUTION:
Only distilled water should be used when
adding water to a partially filled water reservoir (If unit is
completely empty see KETTLE JACKET FILLING &
DRAINING PROCEDURES on page #25). Local tap
water conditions may cause kettle damage which is not
covered under warranty. Rust inhibitor is purchased
locally. Read directions and do not exceed
manufacturer's recommendation (excessive rust
inhibitor can also cause solidification).
DISTILLED WATER REQUIREMENTS
When red “Low
When the reservoir is
Kettle
Water Light” comes
completely empty,
Capacity
on, add distilled water
add distilled water
25 gallon
Approximately 1 gal.
4.4 gallon
1.
Ensure kettle is at room
temperature and pressure
gauge showing zero or less
pressure.
2.
Shut off power to the kettle
at the fused disconnect
switch.
3.
Remove Guard Bracket (A).
4.
Pull Pressure Relief Valve (B) open to insure vessel
is not pressurized.
5.
Remove Pressure Relief Valve (B).
6.
Replace Pressure Relief Valve (B) with Street
Elbow (C).
7.
Add distilled water (D) through the
Street Elbow (C), using a funnel if
necessary. Fill the unit to the high
level mark on the Sight Glass.
8.
Apply a thread sealant (i.e. Teflon tape) to the
Pressure Relief Valve's (B) thread and replace.
9.
Replace Guard Bracket (A).
10.
Restore power to unit at the fused disconnect
switch.
11.
The kettle must now be vented. (Refer to the
KETTLE VENTING INSTRUCTIONS on page #26).
DANGER:
PRESSURE RELIEF
VALVE WILL EXHAUST HIGH
TEMPERATURE STEAM. CONTACT
WITH SKIN COULD RESULT IN
SERIOUS BURNS. KEEP FACE,
HANDS AND BODY CLEAR OF DISCHARGE
.
DANGER:
WORKING ON MACHINES
WITH POWER COULD RESULT IN
SEVERE ELECTRICAL SHOCK.
24
Sight
Glass
WARNING:
IMPROPER REFILLING OF
KETTLE JACKET WILL RESULT IN
IRREVERSIBLE DAMAGE TO UNIT.
50
0
100
150
200
250
300
350
400
40
50
60
0
10
20
30
psi
kPa
V
EN
T
A
IR
A. Remove
Guard
Bracket
B.
*
Remove
Pressure
Relief
Valve
C.
Attach Street
Elbow
D. Fill unit via Street Elbow
*Important
-
Pull ring on Pressure Relief Valve
prior to removal to insure vessel is not pressurized.
Pressure Relief Valve/Gauge Assembly Drawing