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Cleveland CycleWerks ACE 250CC, User Manual, Page: 1 / 57

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CLEVELAND   CYCLEWERKS   
ACE   250CC/CCW   ACE   USER   MANUAL   
   

   

03.02.2015   rev   3   
DO   NOT   RIDE   IF   YOU   ARE   UNDER   THE   AGE   OF   16.   

Summary of Contents for ACE 250CC

Page 1: ...CLEVELAND CYCLEWERKS ACE 250CC CCW ACE USER MANUAL 03 02 2015 rev 3 DO NOT RIDE IF YOU ARE UNDER THE AGE OF 16...

Page 2: ...this product This manual contains important safety information and instructions which should be read carefully before operating this vehicle SAVE THIS MANUAL FOR FUTURE REFERENCE CCW 125 250 Standard...

Page 3: ...r assistance you might need please contact our authorized dealer and or service centers Cleveland CycleWerks makes every attempt possible to verify the accuracy of our user manuals we understand mista...

Page 4: ...e Oil 14 Chapter 5 Running in of New Motorcycle 16 Chapter 6 Pre Ride Inspection 18 Chapter 7 Essentials of Riding Shift Schedule 19 Chapter 8 Maintenance Schedule 23 Chapter 9 Measures to Reduce Poll...

Page 5: ...without other vehicles and make yourself fully familiar with your motorcycle and control method Be sure to keep in mind that skill comes from practice Understand the limit of your safe speed Riding s...

Page 6: ...________________________________ Position of serial numbers Position of metal nameplate EEC Models Chassis number or VIN code and engine number is necessary for registration of your motorcycle Such nu...

Page 7: ...Left handlebar switch 4 Speedometer 5 Ignition switch 6 Tachometer 7 Right handlebar switch 8 Front brake lever 9 Accelerator Throttle Left side 1 Fuel Valve on off 2 Carburetor 3 Air Cleaner 4 Front...

Page 8: ...6 5 Rear Brake Pedal 6 Oil Drain Bolt...

Page 9: ...n km per hour Odometer Records the total distance that the motorcycle has traveled since it was used Turning signal lamp When left turning signal lamp is ON the left turning signal indicator on the pa...

Page 10: ...hifting However when the gear shifter is set in the neutral mode they will extinguish but only neutral indicator N is lit High beam indicator lamp When the head light is in high beam the indicator is...

Page 11: ...bar to the left then insert the key Rotate it clockwise to full stop for locking the handlebar If the handlebar is locked the motorcycle should not be moved otherwise you will lose balance Left handl...

Page 12: ...After the lane change or turn turn the signal light OFF by pressing in the center of the turn signal Horn button Press button and the horn will sound Right handlebar control system Engine kill switch...

Page 13: ...heat to the circuit and starter motor If starting has failed after several attempts stop to check the fuel supply system and starting circuit refer to Troubleshooting Light Switch ON position When the...

Page 14: ...neck The fuel may overflow when fuel temperature rises and expands This will cause fuel to enter your EVAP system and potentially destroy key components to the system please make every attempt to nev...

Page 15: ...to 2 nd gear Precaution When the transmission is in the neutral position the neutral indicator lamp is lit on the instrument panel Even if the lamp is lit be careful to release the clutch slowly to m...

Page 16: ...engine engage the choke lever to the highest position on the handle bars After starting lower the lever to a half way and allow the engine to warm up to a proper temperature before returning the leve...

Page 17: ...sition Do not use the kick start and electric starter at the same time Helmet lock Optional Select units are equipped with a helmet lock under the seat on the left side To open the helmet lock insert...

Page 18: ...tion and a certain amount of fuel in reserve can be available only use this option to get to a gas station never ride the bike in the reserve position you will forget and run out of fuel Mama says Lis...

Page 19: ...according to the weight of the riders driving mode and road conditions There are 5 stage of adjustment to pre load To adjust park the vehicle on its side stand and turn the spring tension ring to the...

Page 20: ...soline is inflammable and explosive When handling gasoline attention should be paid to prevent an explosion fire or accidents In places where gasoline is stored or handled shutdown the engine do not s...

Page 21: ...intenance Table Use high quality full synthetic motorcycle specific 4 stroke engine oil to prolong engine life Engine oil shall be SF or SG product in API classification Engine oil of proper viscosity...

Page 22: ...gine speed often to let various engine parts get bearing and seat pressure When the pressure is unloaded the engine parts will cool down helping the proper wear of different parts During running in pe...

Page 23: ...he maintenance of the first 300 miles 500 km to 1800 miles 3000 km is the most important During the running in period all the engine parts expand contract and engaged with each other Frequently all pa...

Page 24: ...of rear brake pedal and front brake No spongy feeling air in the brake lines No leakage Indicators Neutral gear gear position oil level indicators or turning signal indicators Throttle Proper free pla...

Page 25: ...pegs firmly Always keep both hands on the handlebar grips On a wet road the friction force is low the brake force and turning capability are reduced Therefore decelerate in advance Observe the traffi...

Page 26: ...c start Kick starting Starting with the kick start lever When the battery is discharged the engine can be started by using the kick start lever Turn the ignition switch to the ON position Forcefully k...

Page 27: ...erator grip slowly to smoothly Slowly release the clutch lever When the clutch is engaged the motorcycle will move forward To change into a higher speed gear firstly decelerate a little release the ac...

Page 28: ...the engine running a normal power range A gear change should be made quickly to keep adequate forward momentum of the motorcycle When going down a slope use the engine for braking by shifting into a...

Page 29: ...only Hard braking on a rough and sandy road surface is very dangerous proceed with caution Whenever possible the motorcycle shall be parked on stable and flat ground To park your motorcycle on a gentl...

Page 30: ...ntenance listed Only an authorized Cleveland CycleWerks service center may maintain replace or repair emission control devices and systems WARNING Failing to perform recommended maintenance or perform...

Page 31: ...ollowing items Visual and performance inspection of Air cleaner throttle controls emissions system brake system all bolts and fasteners tire pressure and wear pattern emissions steering system s prope...

Page 32: ...30...

Page 33: ...31 Please record your history maintenance below...

Page 34: ...to the upper limit Never use tap water this will destroy the battery Precaution Never damage clog or alter the vent pipe for battery Please make sure that the vent hose is connected to the vent fittin...

Page 35: ...ecification required Maintenance free battery No maintenance is necessary To prolong the service life keep the battery on a trickle charge and fully charge before use Note No matter what type of batte...

Page 36: ...emoved please prevent any impurities from getting into the engine through the spark plug hole Standard spark plugs for your motorcycle are carefully selected and suitable for most operations If the co...

Page 37: ...iner after the first 300 miles 500 km and every 1800 miles 3000 km thereafter Oil replacement shall be carried out when the engine is still warm to thoroughly drain old oil from the engine The method...

Page 38: ...ular inspections of the braking system by a qualified dealer distributor Warning Proper brake function is related to personal safely and should be kept in good order If the braking system or brake lin...

Page 39: ...e system may be seriously damaged Never use unpacked fluid or any fluid left over from the last maintenance Moisture can get into old fluid Only SAE J1703 DOT 3 or higher brake fluid shall be used Pre...

Page 40: ...ally to make sure this switch is operating properly Rear brake Rear drum brake to adjust the rear wheel brake pedal set the pedal to the most comfortable position for driving by rotating the pedal adj...

Page 41: ...ble range On Deluxe models the rear brake is a disk brake refer to the paragraphs for front brake disk brake for maintenance Rear brake light switch The rear brake light switch is located at the right...

Page 42: ...Replacement of bulbs The rating of bulbs should always be matched with the rating of bulb you are replacing Always replace a bulb with a new one of the same rating Overloading the electric system and...

Page 43: ...g dust by lightly using compressed air Do not use excessive air pressure this will damage the air filter Do not clean by using any oil based agents Precaution Before and during cleaning pay attention...

Page 44: ...een 0 5 1 0 mm After the adjustment tighten the locking nut once again Precaution After the accelerator cable adjustment check the operation of throttle tube Engine idle speed should not increase due...

Page 45: ...e Maintenance Schedule The valve clearance increases with the passage of time and thus affects engine performances by not opening to optimal performance Periodic adjustment completed by a professional...

Page 46: ...r sleeve 4 Adjustment of the drive chain 1 Adjustment bolt 2 Locking nut 3 Mark 4 Rear wheel shaft nut To adjust Park the motorcycle on the side stand Loosen rear wheel shaft nut Loosen the locking nu...

Page 47: ...me to ensure maximal safety and long tire life Tire pressure Low tire pressure may intensify tire wear and affect stability causing difficulties in turning Too high of a tire pressure may reduce the c...

Page 48: ...leshooting If the engine does not start check the following items to locate the cause If there is fuel in fuel tank Does fuel flows from fuel valve to carburetor Disconnect the fuel line from the carb...

Page 49: ...tric shock it is advisable to put the metal part of spark plug in contact to a metal part without paint on the vehicle body To avoid electric shock any person suffering from heart diseases or that has...

Page 50: ...Carbon deposit in spark plug electrode 4 Incorrect spark plug gap 1 Remove clean and dry it 2 Replace spark plug 3 Clean out carbon deposit 4 Adjust the gap Engine c annot b e s tarted o r s talls s u...

Page 51: ...Clogged fuel passage 3 Leaking crankcase 4 Leaking connection between carburetor and engine 5 Over rich or over thin gas mixture 1 Clean the carburetor 2 Clean or replace fuel lines 3 Replace seal 4 T...

Page 52: ...l parts of the motorcycle Fuel Before storing the motorcycle empty the fuel tank Gasoline is highly flammable and even explosive under certain conditions Therefore never allow the motorcycle to get cl...

Page 53: ...otect the exposed area When a battery has whitened plate electrodes low power or a low fluid level below the lower limit the service life has been expended replace the battery Steps of returning to se...

Page 54: ...n material or workmanship under normal use and the first required replacement interval for the item has not been reached Expendable maintenance items include but not limited to spark plugs filters coo...

Page 55: ...given by CCW Cleveland CycleWerks Distributor Importer of Record warrants that this product is free of defects in material and workmanship No express emission control system warranty is given by Clev...

Page 56: ...irectly offering a warranty for the product in your country All warranties have to go through the distributor in each respective country Cleveland CycleWerks Distributor Importer of Record warrants th...

Page 57: ...or delivery to the ultimate purchaser or while it is in use and B The use of the vehicle after such devise or element of design has been removed or rendered inoperative by any person Copyright Clevela...

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