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Clenergy China    

 

 

 

     

              Tel86 592 311 0088 

999-1009 Min'an Rd, Huoju Hi-tech Ind. Dev. Zone 

 

 

Fac86 592 599 5028 

Xiang'an District 361101, Xiamen, Fujian, China 

 

 

[email protected] 

 

4.3  Rail Installation

 

4.3.1  Before  fix  TW  Rails 
on  the  Support,  splice 
them  to  the  required 
length  with  Splice  for  TW 
Rail. 
Insert half of Splice into 
TW Rail and  fasten with 
two sets of Self-tapping 
screws ST6.3*22 in each 
side of TW Rail, and then 
insert the other Splice into 
TW Rail and fasten with  
Self-tapping screws as 
shwon in Figure 9.  
 
NOTE:  Please  fasten  the 
Self-tapping  screws  until 
its  rubber  washer  attach 
the TW Rail tightly. 

   

 

    

 

   

   

 

Figure 9 

4.3.2  According  to  your 
plan, place TW Rail on the 
girder, make the lower part 
of  Rail  press  against  pre-
assembled  Rail  Clamp  II 
as shown in Figure 10.  
Note: if the project doesn’t 
have  pre-assembled  Rail 
Clamp  II,  please  fix  Rail 
Clamp  II  on  each  side  of 
Rail on site. 
 
4.3.3  Place  the  rails  one 
by  one  on  the  planned 
position. 
 
 
 

 

 

  

 

 

 

Figur 10 

 

50 

50 

50 

50 

The lower part of Rail press 
against the Rail Clamp 

Summary of Contents for PV-ezRack SolarTerrace Eco

Page 1: ...PV ezRack SolarTerrace Eco EU Installation Guide NO PZ046 IM04 10 Content 1 Production Introduction 2 2 Tools Components 3 3 System Overview 7 4 Installation Instructions 9...

Page 2: ...nt 1 simple introduction of installation 2 product installation specification Please use it according to the installation instruction manual which complies with GB50009 2012 JIS 8955 2017 ASCE7 10 ISO...

Page 3: ...cn 2 Tools Components 2 1 Tools Tools Allen Key 6mm M8 Hexagon Socket Screw Socket Wrench M8 M12 Torque Wrench Electric Drill 5m Tape Marker String Total Station or Equivalent device Pile Driver Note...

Page 4: ...8 Xiang an District 361101 Xiamen Fujian China sales clenergy com cn 2 2 Components Components EC W A End Clamp ICII W A Module Inter Clamp II R TW TW Rail SP TW Splice for TW Rail S Eco W Support ER...

Page 5: ...g to avoid galling or seizing in the threads General installation instructions 1 Apply force to fasteners in the direction of thread 2 Apply force uniformly to maintain required torque 3 Professional...

Page 6: ...attention to below tips In order to protect the Zin coating of ground screws from scratches and peeling Please be careful while unloading In order to protect the ground screws from coating wear and st...

Page 7: ...92 599 5028 Xiang an District 361101 Xiamen Fujian China sales clenergy com cn 3 System Overview 3 1 Composition 1 End Clamp with W Module 2 Module Inter Clamp II 3 TW Rail 4 Splice for TW Rail 5 Supp...

Page 8: ...ina sales clenergy com cn 3 2 Installation Planning 1 PV Module Orientation Portrait 2 Rail Length per table L2 according to engineering drawings 3 Distance between the two adjacent supports L1 accord...

Page 9: ...c If you have any questions please contact and consult the customer service 4 1 2 According to the installation planning use Total station or any instrument of similar functions to carry out positioni...

Page 10: ...all aligned 4 2 2 Before installation it looks as shown Figure3 Unfold the Rectangular Tubes as shown in Figure 4 Unlock the M12 85 Bolts from the Slot U Shape Joint Insert the end of 2 free end Recta...

Page 11: ...of Front Rear leg is 30mm the East west adjustable range of Front Rear leg is 20mm as shown in Figure 7 4 2 4 Fasten all bolts according to the torque Check all bolts and ensure they are fastened with...

Page 12: ...of TW Rail and then insert the other Splice into TW Rail and fasten with Self tapping screws as shwon in Figure 9 NOTE Please fasten the Self tapping screws until its rubber washer attach the TW Rail...

Page 13: ...Xiamen Fujian China sales clenergy com cn 4 3 4 Repeat the above steps to install other rails Make sure the rails in the same line aligned over same horizontal level Ensure the distances of rails bet...

Page 14: ...shown in Figure12 Insert M8 30 through the hole on Angel AL Lightly lock another Connector for Rectangular Tube on the next span rear leg and adjust its position to lock the Angel AL and make it be i...

Page 15: ...e channel of the Rail as shown in Figure 14 4 5 2 It is suggested to install PV Module from the left side and use the End Clamp and Inter Clamp to fix it Stretch a String as a reference to align PV Mo...

Page 16: ...rom left to right Make the side faces of PV Module tightly against Clamps as shown in Figure 18 Any adjacent side face of PV Module keep the distance of 20mm as shown in Figure 16 Note Put an Inter Cl...

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