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No. 999-1009, Min’an Avenue, Xiang’an                                                                                                      01/10 Duerdin , 

Xiamen China 361006                                                                                                                             Clayton VIC 3168 
Tel: +86-592-5781288                                                                                                                      Tel: +61-3-90176688 

Fax: +86-592-5782298                                                                                                                    Fax: +61-3-90176668 
Email: 

[email protected]

                                                                                              Email

[email protected]

 

Website: 

www.clenergy.com.cn

                                                                                            Website: www.clenergy.com.au 

 

3.2 Precautions during Stainless Steel Fastener Installation

 

Improper operation may lead to deadlock of Bolts and Nuts. Follow the steps below to 

reduce this risk 

 

1

Reduce the friction coefficient: 

1

Ensure that the thread surface is clean ( no dirt or contaminant ) 

2

Apply lubricant (grease or 40# engine oil) to fasteners prior tightening to avoid galling 

or seizing in the threads; 

 

2

General installation instructions: 

1

Apply force to fasteners in the direction of thread; 

2

Apply force uniformly, to maintain required torque;  

3

Professional tools and tool belts are recommended; 

4

Avoid using electric tools for final tightening; 

5

Avoid working at high temperatures,  

 

3

Safe Torques 

Please refer to safe torques defined in this guide. In case power tools are required, Clenergy 
recommends the use of low speed only. High speed and impact drivers increase the risk of 
bolt galling (deadlock) If deadlock occurs and you need to cut fasteners please make sure 
that there is no load on the fastener before you cut it. Avoid damaging the anodized or 
galvanized surfaces. 

 

 

 

 

 

 

 

Summary of Contents for PV-ezRack PostMount 4-A

Page 1: ...Updated on 2017 11 30 PV ezRack PostMount 4 A with ECO Rail Installation Guide V2 0 Content 1 Introduction 1 2 Tools and Components 2 3 System Overview 3 4 Installation Instructions 7 5 Warranty 12...

Page 2: ...lease review this manual thoroughly prior to installing PV ezRack PostMount 4 A Before system installation please read the installation instruction manual carefully The manual provides the following c...

Page 3: ...n key 6mm Spanner 14 22mm adjustable Torque Wrench with socket and also 14 17 and 22mm Hex key attachment Tape Measure 5m Note tools in the figure are only used for rack system not included in supply...

Page 4: ...5782298 Fax 61 3 90176668 Email sales clenergy com cn Email sales clenergy com au Website www clenergy com cn Website www clenergy com au 3 System Overview 3 1 Overview of PV ezRack PostMount 4 A 1 Un...

Page 5: ...or 40 engine oil to fasteners prior tightening to avoid galling or seizing in the threads 2 General installation instructions 1 Apply force to fasteners in the direction of thread 2 Apply force unifo...

Page 6: ...ton VIC 3168 Tel 86 592 5781288 Tel 61 3 90176688 Fax 86 592 5782298 Fax 61 3 90176668 Email sales clenergy com cn Email sales clenergy com au Website www clenergy com cn Website www clenergy com au 4...

Page 7: ...A is to be optimized to site specific conditions for each project and documented in a construction drawing As a result major components of the Clenergy PostMount 4 A may be provided in section sizes...

Page 8: ...00 1800mm Cover the bottom of the hole with 50 70mm gravel Place the pole into the middle of the hole and fill it with concrete Maintain the position of the post to an allowed vertical tolerance of 2...

Page 9: ...ebsite www clenergy com au 4 2 Steel Cap Assembly Installation Connect the pole and Steel Cap Assembly with the M20x210 Hex Bolts square ribbed washers both sides round washers spring washers and nuts...

Page 10: ...washer and nut Refer to 4 3 3 Connect the Adjustable Tube to the Steel Cap with the M20x160 hex head bolt washer spring washer and nut You can set the required tilt angle 10 60 through the different...

Page 11: ...he connection and avoid sway 4 4 Angle Bracket Rectangular Tube Master Installation 4 4 1 Preassemble the Cross Connector Clamp at the Angle Bracket with M8 28 socket head cap bolts washers spring was...

Page 12: ...ck of the ECO Rail Repeat this for all eight fixing points and then tighten the M8x28 socket head bolts Recommended Torque M8 18 20Nm Finally adjust the rails until dimensions D1 D2 and D3 D4 and D5 D...

Page 13: ...ance for Architecturally Finished Aluminum www aamanet org are not followed by Purchaser This Warranty does not cover damage to the Product that occurs during its shipment storage or installation This...

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