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PREFACE 

 

 

 

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III

 

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BLAST MACHINES AND REMOTE CONTROLS

 

 

 

 

OSHA regulation 1910.169 describes the necessity of pressure relief valves on compressed air equipment. Do not 
operate blast machines with air compressors that are not equipped with properly functioning pressure relief valves.

 

 
OSHA regulation 1910.244(b) requires the use of remote controls on blast machines.

 

Serious injury or death can result from many sources, among them:

 

 

Involuntary activation of the remote controls. Never modify or substitute remote control parts; parts are not 
compatible among different manufacturers. Welding hose is not suitable for remote control hose. Its ID and material 
composition make it unsafe for remote control use.

 

 

Exceeding the maximum working pressure. Clemco blast machines are built to ASME-code and carry a ‘U’ or ‘UM’ 
stamp, and National Board/serial number. Every machine is marked with its maximum working pressure. Never 
exceed the maximum working pressure limits of the blast machine.

 

 

Uncontrolled blast stream. High-velocity abrasive particles will inflict serious injury. Always point the blast nozzle 
in the direction of the blast surface only. Keep unprotected workers out of the blast area.

 

 

Welding on the blast machine. Never weld on the blast machine; welding voids the National Board approval and 
may affect the dimensional integrity of the vessel.

 

 

Moving the blast machine. Never manually move a blast machine containing abrasive, any machine containing 
abrasive must be moved with appropriate mechanical lifting equipment.

 

 

 

 

HOSES, COUPLINGS, AND NOZZLE HOLDERS

 

 

 

The inside diameter (ID) of air hoses, fittings, and connections 

should be at least four times larger than the nozzle orifice size. Blast 
hose ID should be three to four times the size of the nozzle orifice. 
Example:  a #6 nozzle (3/8” diameter orifice) calls for 1-1/2” ID blast 
hose and 1-1/2” ID or larger compressor hose. All hose runs should be 
kept as short as possible and run in as straight a line as possible to 
reduce pressure loss.

 

 

To install, squarely cut the end of the hose so that it fits snugly 

against the coupling or hose end shoulder. Always use the screws 
recommended by the manufacturer ensuring that they do not 
penetrate the inner wall. Make sure the couplings tightly fit the hose. 
Install cotter pins at every connection or use couplings with built-in 
lock-springs to prevent disengagement. Install safety cables at all 
connections to prevent whipping if hoses disengage or blow out.

 

 

MAINTENANCE AND REPAIR

 

 

 

Completely read and follow  all service instructions and recommended maintenance intervals. Always shut off compressor and 

depressurize blast machine before performing any maintenance. At every service interval, clean all filters, screens, and alarm systems. If 
spring-loaded abrasive valves are used, always cage spring before disassembly.

 

 

WARRANTY

 

 

 

The following is in lieu of all warranties, express, implied or statutory, and in no event shall seller or its agents, successors, nominees or 

assignees, or either, be liable for special or consequential damage arising out of a breach of warranty. This warranty does not apply to any damage or 
defect resulting from negligent or improper assembly or use of any item by the buyer or its agent or from alteration or attempted repair by any person 
other than an authorized agent of seller. All used, repaired, modified, or altered items are purchased “as is” and with all faults. In no event shall seller 
be liable for consequential or incidental damages. The sole and exclusive remedy of buyer for breach of warranty by seller shall be repair or 
replacement of defective parts or, at seller’s option, refund of purchase price, as set forth below 

:

 

1.   Seller makes no warranty with  respect to products used other than 
in accordance hereunder.

 

2.   On products seller manufactures, seller warrants that all products are to 
be free from defects in workmanship and materials for a

 

period of one year from date of shipment to buyer, but no warranty is 
made that the products are fit  for a particular purpose.

 

3.   On products which  seller buys and resells pursuant to this order, seller 
warrants that the products shall carry the then standard warranties of the 
manufacturers thereof, a copy of which  shall be made available to the 
customer upon request.

 

4.   The use of any sample or model in connection with  this order is for 
illustrative purposes only and is not to be construed as  a warranty that the 
product will  conform to the sample or model.

 

5.   Seller makes  no warranty that the products are delivered free of the 
rightful  claim  of any third  party by way of patent infringement or the like.

 

6.   This warranty is conditioned upon seller’s receipt within  ten (10) 
days after buyer’s discovery of a defect, of a written notice stating in 
what specific material respects the product failed to meet this 
warranty. If such notice is timely given, seller will,  at its option, either 
modify  the product or part to correct the defect, replace the product or 
part with  complying products or parts, or refund the amount paid for 
the defective product, any one of which  will constitute the sole liability 
of the seller and a full  settlement of all claims. No allowance will  be 
made for alterations or repairs made by other than those  authorized 
by seller without  prior written consent of seller. Buyer shall afford 
seller prompt and reasonable opportunity to inspect the products for 
which  any claim  is  made as  above stated.

 

Except as expressly set forth above, all  warranties,  express,  implied 
or statutory, including  implied  warranty of merchantability, are 
hereby disclaimed.

 

Summary of Contents for M-SECTION

Page 1: ...d Parts Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing important information WARNING DATE...

Page 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for li...

Page 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the...

Page 4: ...erval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or...

Page 5: ...ns valves for tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoo...

Page 6: ...rds Obey all safety messages that follow this symbol to avoid possible injury or death NOTICE Notice indicates information that is considered important but not hazard related if not avoided could resu...

Page 7: ...verse pulse collector only Refer to foundation drawing B29134 when recessing the M Section to place the grate at floor level Reclaimer Wear Plate RPH 2 Dust Collector Option Refer to the RPH Dust Coll...

Page 8: ...ery systems Smaller sized steel may be used on engineered project equipment but this requirement must be stated ahead of time so that the equipment may be modified accordingly 1 6 3 Sand and Slag Sand...

Page 9: ...sweep in is recessed make sure the pit is large enough for the M Sections and transition Refer to the foundation drawing 3 0 PLACEMENT WARNING Failure to observe these warnings can result in serious...

Page 10: ...t direct route with as few bends as possible to prevent wear 4 3 2 When necessary rotate the externally adjustable vortex cylinder to provide full access to the adjustment handle 4 3 3 Use a lift to r...

Page 11: ...trol panel to the customer supplied disconnect RPH dust collector only provide 115 volt wiring to the dust collector pulse sequence control panel a schematic is packed in the sequence panel 6 1 2 If t...

Page 12: ...C 1 Dust Collector Refer to the CDC 1 dust collector manual and quickly press and release the manual pulse valve 8 7 Test the operation of the blast machine and operator safety equipment 8 8 Shut off...

Page 13: ...d result in excessive media consumption Open only as far as necessary to obtain a balance of media recovery and dust removal without media carryover 10 2 3 A manometer is useful when adjusting or moni...

Page 14: ...he same location Taking readings at different locations can produce different results Static pressure readings at the door are generally 1 2 to 1 lower than those taken above the reclaimer 10 4 1 Refe...

Page 15: ...le in Figure 6 10 4 10 After taking the readings replace the needle protector Close the manometer valves and store the manometer in the original container in a clean area Note If the manometer install...

Page 16: ...along the side of the inlet and remove the inlet baffle 12 2 5 To remove the inlet top liner remove the self drilling screws securing it to the top of the inlet 12 2 6 Wall liner and inlet side liner...

Page 17: ...liner with those in the top Note that the holes around the inlet are spaced differently from the others Temporarily install a couple of bolts to maintain the alignment 12 2 16 7th Place the tube liner...

Page 18: ...mesh and finer media or very light weight media the inlet baffle of the reclaimer may need to be removed Refer to Section 1 6 6 13 1 8 Reclaimer debris screen blocked with debris Check screen basket d...

Page 19: ...ed blast nozzle 13 5 1 Damaged or missing reclaimer debris screen When the filter screen is damaged or not in place all media and blast cleaning by products such as paint chips scale etc pass directly...

Page 20: ...ired 13089 10 Top 900 reclaimer 23040 11 Eyebolt 1 3 8 NC x 1 1 4 00430 12 Door with latch 14271 13 Body section with door and wear plate without top 27465 with door rubber liners and top 27466 14 Hos...

Page 21: ...Liners Figure 15 Item Description Stock No Rubber liner set 900 cfm reclaimer 23151 1 Top liner 900 cfm 23059 2 Inlet baffle and tube liner 2 piece 23416 3 Body liner 900 cfm 17008 4 Inlet side liner...

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