Clemco HS-200P-1 Owner'S Manual Download Page 1 | Manualshive

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Revision: 01

Clemco

International GmbH

Carl-Zeiss-Straße 21

Tel.: +49 (0) 8062

–

90080

83052 Bruckmühl

Mail: [email protected]

Germany

Web: www.clemco-international.com

OWNER’S MANUAL

Dustfree, portable blast machine

HS-200P-1

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Summary of Contents for HS-200P-1

Page 1: ...ion 01 Clemco International GmbH Carl Zeiss Straße 21 Tel 49 0 8062 90080 83052 Bruckmühl Mail info clemco de Germany Web www clemco international com OWNER S MANUAL Dustfree portable blast machine HS 200P 1 ...

Page 2: ...TALLATION OR REINSTALLATION 6 4 2 DAILY SET UP 7 4 3 OPERATION 8 4 4 SHUT DOWN 8 4 5 SHUT DOWN WHEN MOVING EQUIPMENT 9 5 MAINTENANCE 9 5 1 GENERAL 9 5 2 DAILY CHECK LIST 9 5 3 WEEKLY CHECK LIST 9 5 4 MONTHLY CHECK LIST 10 6 TROUBLE SHOOTING 10 7 REPLACEMENT PARTS 12 7 1 SYSTEM 12 7 2 BLAST HEAD EDBH 70 AND 90 I 15 7 2 1 Blast head EDBH 70 15 7 2 2 Blast head EDBH 90 I 16 7 3 REVERSE PULSE DUST COL...

Page 3: ...leaning of parts which cannot be blasted in a cabinet or blast room because of their size weight or long distance for transportation The design allows local blast cleaning on a part without the escape of abrasive dust or debris into the environment All type of blast media can be used When using glass beads or plastic media a special design for the impact separator is necessary The blast machine is...

Page 4: ...nd plastic media on request x Reverse pulse dust collector with filter cartridge filter area 8 m2 suction unit dust container x Air manifold with 1 inlet valve RMS 1500 air relief valve moisture separator air connection x Blast head EDBH 90 1 or EDBH 70 Nozzle SMR 4 standard Nozzle CSD 4 B boron carbide for aluminium oxide Flat and elbow brush x Hoses between pot silo und blast head PU suction hos...

Page 5: ...he blast process starts The working pressure is adjusted with the pressure regulator item 3 After hitting the surface abrasive and debris are drawn into the blast head item 16 and guided suction hose item 15 to the impact separator item 30 The coarse reusable media is screened item 10 and falls into the silo The suction unit item 20 draws the dust into the reverse pulse dust collector item 23 When...

Page 6: ... supply free of oil and water air cooler with cyclone and automatic drain 3 Connect the blast hose suction hose and the remote control hoses Connect the blast and suction hose to the blast machine and safety lock them Check that all gaskets are in place Connect both twinline hoses yellow brown and red blue to the corresponding twinline hoses coming from the blast machine Attention A reversed conne...

Page 7: ...onnect an air line to the compressor s air outlet and remove moist Install all necessary gaskets and safety lock the couplings Escaping air is dangerous and lowers efficiency Connect the air line to the blast machine and safety lock it 2 Put on the protective equipment Abrasive resistant clothing Eye protection for example goggles with safety glass Leather gloves 3 Check the moisture separator pul...

Page 8: ...s are necessary Place the blast head vertically on the work surface Close 3 way slide valve suction unit turns on Depress deadman handle Second person slowly opens the metering valve until enough blast media comes out the nozzle blast pattern and noise Release deadman handle 3 Operation Place the blast head vertically on the work surface Depress deadman handle the blast process starts Slowly move ...

Page 9: ... vehicles should pass over hoses Check the gaskets of the couplings 3 Nozzle Check the nozzle gasket and replace it at the first sign of wear Check the nozzle for wear and replace it if necessary 4 Remote control valves and accessories Open the petcock of the remote control valve RMS 1500 and check for water If water is detected check the moisture separator see section 5 3 Check the fittings of th...

Page 10: ...urned off compressor Turn on compressor Blocked moisture separator Check and clean Inlet valve RMS 1500 doesn t work Close 3 way slide valve Depress deadman handle Check valves and control hoses for loose connections 2 Air but no abrasive comes out the nozzle Closed metering valve Open it Moist abrasive blocks the flow of abrasive at the bottom of the pot Several times open and close choke valve r...

Page 11: ...sket Blocked guide for the pop up valve Open inspection door Remove the pop up valve and clean the blast machine 7 Blast machine does not depressurize when the deadman handle is released Blocked outlet valve Clean the outlet valve Inlet valve RMS 1500 defective Check connections Check and repair the inlet valve 8 Poor suction abrasive is not completely drawn into the blast machine and escapes Not ...

Page 12: ...No Stock No Model Description 99954D HS 200 P 1 Dustfree portable blast machine complete 1 90545D HMS Moisture separator 2 100028 RMS 1500 Inlet valve complete 3 01906D Pressure regulator 1 4 02321D P 2 Pop up valve with external sleeve 5 99157D P 5 Gasket 6 03371I TLR Outlet valve 7 100047 1 Hose with SKG 25 8 02397D 1 Ball valve 9 22780D QK Quantum Abrasive metering valve 100832 Gasket for impac...

Page 13: ...Filter cartridge 24 99946D Dust container 25 99769D Pressure regulator 26 90024D N460S Nipple 27 99633D 1 Non return valve 28 90067D Suction hose 2 PU 29 90023D Air relief valve 1 30 99801D Impact Separator HSP 31 100346 3 2 way Valve 24217I Non return ball valve 99096D 3 8 T pice 90038D 46 32 Nipple NW32 99641D SK 51 Clamp 99767D Wheel 99766D Wheel steerable with brake 99676D Hose package 10 m su...

Page 14: ...Revision 01 Figure 2 Replacements parts HS 200 P 1 ...

Page 15: ...H 70 Figure 4 Replacement parts EDBH 70 No Stock No Model Description 99942D EDBH 70 Blast head new with nozzles 1 99994D 70 mm Flat brush for EDBH 70 2 99943D Diffusor EDBH 70 3 94183D CBST 25 x 6 Nozzle EDBH 70 4 99978D Protection rubber 5 99992D Brush protection ...

Page 16: ...148 ALU Nozzle mounting plate 2 94342A Stainless steel Body 3 99504D Stainless steel Nozzle guard 4 90154D M6 x 20 Hex socket head screw 5 90294D Screw for fastener 6 90110D M5 x 8 mm Grub screws 7 99182D 5 Flat brush 99183D Elbow brush 8 100150 Brush holder 9 04256D 32 x 8 Hose 10 100087 Brush protection rubber 100864 SMS 4 Clemlite nozzle ø 6 5 mm NOZZLE ...

Page 17: ...s 6 Inlet manifold rubberized 7 Lower part rubberized 8 Dust container The filter cleans in 2 stages Stage 1 Air and dust are drawn into the lower part item 7 of the filter through the inlet manifold item 6 Coarse material is separated cyclone Stage 2 The fine material is separated through the filter cartridge item 3 The filter cartridge is cleaned through a reverse pulse of compressed air when th...

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