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FLAT-TRAK

®

 RECOVERY FLOOR 

Page 13 

 

 

 

 

 

© 2015 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 07763, Rev L 

2.7 Carriages

 

 

2.7.1 Carriage 

Assembly 

Notes

 

 

2.7.1.1

 All carriages except the cross conveyor "drive" 

carriage are installed inside the room. The cross drive 
carriage is different from floor drive carriages, because the 
cross drive cylinder is mounted on top of the carriage 
rather than within the carriage, inside the cylinder 
compartment as with the floor drive. 
 

2.7.1.2

  Complete one entire conveyor section of carriages 

before starting the next. Doing so will train the assembler, 
and identify any procedural problems. 
 

2.7.1.3

  Floor carriages must be laid in the tracks with the 

vane guides sloping toward the cross conveyor as shown 
in Figure 15. Vane guides on cross conveyor tracks slope 
toward the elevator as shown in Figure 20. 
 
 

2.7.2 

Floor Carriage Assembly 
Refer to Floor Drive and Floor Extension 
Drawings

 

 

2.7.2.1

  Lay the carriages inside the corresponding size 

track. For example, a 30-inch carriage lays in a 30-inch 
extension. The drive carriage, identified by the cylinder 
compartment (frame weldment in the back), lays in the 
drive track. 
 

2.7.2.2

  Make sure all the carriages lay flat on the floor. If 

any are bent, they must be straightened. 
 

2.7.2.3

  Install only the front vane on each carriage section 

as shown in Figure 14. If the front vane is not put in before 
the carriages are spliced together, it will be necessary to 
remove some of the splice bolts to install them. The vane 
slides in from the back and rests on the guide. 
 

2.7.2.4

 Bolt both sides of the floor carriages together 

using splice brackets and 3/8" fasteners as shown in 
Figure 15. Splice brackets mount on the outside of the 
carriages. 
 

2.7.2.5

  Use 1/4" fasteners to bolt the roller plate onto the 

carriage over each roller as shown in Figure 16. The edge 
of the roller plate should extend over the roller. 
 

2.7.2.6

 When all roller plates are installed and the 

fasteners are tight, the carriage should be off the floor, and 
should slide freely. If it does not, determine the reason, 
and correct it. 
 

2.7.2.7

 Install the remainder of the vanes. The vanes 

slide in from the back and rest on the sloping guides. 
 
 

 

 

 Figure 

14 

 
 
 

 

 Figure 

15 

 
 
 

 

 Figure 

16 

 
 

2.7.2.8

  After all the vanes are installed, check movement 

of the carriages by sliding them forward and backward. 
Make sure they move freely, rest flat on the rollers, and 
that none of the vanes bind or drag. 

Summary of Contents for FLAT-TRAK

Page 1: ...rts Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing the same important information as the o...

Page 2: ...st equipment is only one component of an abrasive blasting job Other products such as air compressors air filters and receivers abrasives scaffolding hydraulic work platforms or booms equipment for li...

Page 3: ...other non breathable gas Never modify or change respirator air line connections without first testing the content of the line for safe breathing air Failure to test the line may result in death to the...

Page 4: ...erval clean all filters screens and alarm systems If spring loaded abrasive valves are used always cage spring before disassembly WARRANTY The following is in lieu of all warranties express implied or...

Page 5: ...ns valves for tightness leaks and wear Always ground the machine to eliminate hazard of static shock Install a blast machine screen to keep out foreign objects Use a blast machine cover if left outdoo...

Page 6: ...r death NOTICE Notice indicates information that is considered important but not hazard related if not avoided could result in property damage CAUTION Caution indicates a hazardous situation that if n...

Page 7: ...FLAT TRAK RECOVERY FLOOR Page 2 2017 CLEMCO INDUSTRIES CORP www clemcoindustries com Manual No 07763 Rev M Figure 1...

Page 8: ...en the tracks are right side up If the splice holes of two adjoining tracks do not lineup one of the tracks may be upside down 2 1 7 The Flat Trak floor is installed on a single level If the Flat Trak...

Page 9: ...FLAT TRAK RECOVERY FLOOR Page 4 2017 CLEMCO INDUSTRIES CORP www clemcoindustries com Manual No 07763 Rev M Figure 2...

Page 10: ...FLAT TRAK RECOVERY FLOOR Page 5 2017 CLEMCO INDUSTRIES CORP www clemcoindustries com Manual No 07763 Rev M Figure 3...

Page 11: ...FLAT TRAK RECOVERY FLOOR Page 6 2017 CLEMCO INDUSTRIES CORP www clemcoindustries com Manual No 07763 Rev M Figure 4 Figure 5...

Page 12: ...on rollers mounted on front roller angle brackets that attach to the ends of the floor tracks The two halves of the recovery floor must be squared with the cross conveyor drive segment and the 18 inc...

Page 13: ...FLAT TRAK RECOVERY FLOOR Page 8 2017 CLEMCO INDUSTRIES CORP www clemcoindustries com Manual No 07763 Rev M Figure 7...

Page 14: ...Track to Cross Track Figure 8 2 4 4 Lay the 18 inch cross conveyor end beam at the end of the cross conveyor base segment track Use an end channel splice bracket and loosely bolt the end beam to the...

Page 15: ...ations in Figures 7 and 12 The 36 inch dimension between the floor track rails is measured from center to center 2 5 5 As each channel is checked Anchor them as noted on the assembly drawings just eno...

Page 16: ...FLAT TRAK RECOVERY FLOOR Page 11 2017 CLEMCO INDUSTRIES CORP www clemcoindustries com Manual No 07763 Rev M Figure 12...

Page 17: ...FLAT TRAK RECOVERY FLOOR Page 12 2017 CLEMCO INDUSTRIES CORP www clemcoindustries com Manual No 07763 Rev M Figure 13...

Page 18: ...e weldment in the back lays in the drive track 2 7 2 2 Make sure all the carriages lay flat on the floor If any are bent they must be straightened 2 7 2 3 Install only the front vane on each carriage...

Page 19: ...above the sloping vane guides Figure 17 2 7 3 4 Refer to the cross drive drawings and illustration in Figure 18 to make sure the vanes and hangers are placed in front of the slopping vane guides When...

Page 20: ...ylinder ports Using Teflon tape install tube fitting elbows into the cylinder ports Elbows should face the back of the cylinder 2 8 1 2 Using the rubber spacer and clamps provided attach the rod boots...

Page 21: ...wn upside down Figure 24 Figure 25 Figure 26 2 8 2 4 After the assembly is correctly in place on the cross drive tracks tighten the cap screws securing the front and rear support mounts to the track A...

Page 22: ...FLAT TRAK RECOVERY FLOOR Page 17 2017 CLEMCO INDUSTRIES CORP www clemcoindustries com Manual No 07763 Rev M Figure 27...

Page 23: ...ed to the elbow fittings on the panel and cylinders by inserting the tubing ends into the fittings and pushing them until they bottom out Release tubing by pushing in on the plastic collar while pulli...

Page 24: ...arge size is added as abrasive replenishment is required This working mix will then average out to produce the required etch and production rate Establishment of this working mix is largely by trial a...

Page 25: ...se pressure or counterclockwise to decrease pressure Once pressure is set push the knob in to lock it and maintain the setting Figure 28 4 2 Cylinder Timing 4 2 1 Floor cylinders should cycle three to...

Page 26: ...ed air to remove any abrasive that may remain in crevices or pockets Abrasive that is carried out after the part has been blasted is one of the largest sources of abrasive loss from the recovery syste...

Page 27: ...ow 1 4 NPT x 5 16 tube 20845 15 Tubing 5 16 OD specify length required in feet 20856 16 Roller assembly 20830 17 Bracket end channel to track 20761 18 Tie nylon 12140 19 Splice bracket floor carriage...

Page 28: ...for left extension 20794 23 Bracket track frame to elevator boot 20795 24 Cap screw 1 4 NC x 3 4 03052 25 Washer 1 4 lock 03117 26 Cap screw 3 8 NC x 3 4 03251 27 Cap screw 3 8 NC x 1 1 4 03253 28 Wa...

Page 29: ...equired in feet 12478 11 Manifold six outlet 20851 12 Blanking nut used on 4 5 station panels only 20852 13 Fitting 1 4 female bulkhead 05605 14 Flow control valve 20850 15 Tee 1 4 NPT brass male 2084...

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