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Clemco Aerolyte Systems Pool Pal, Manual

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Clemco Aerolyte Systems Pool Pal Manual Download Page 19

 

POOL PAL BLAST MACHINE

 

Page 14

 

 

 

 

 

 

© 2008 CLEMCO INDUSTRIES CORP.  

•

  www.clemcoindustries.com  

•

  Manual No. 24813 

7.2 

Blast Machine and Accessories, Figure 10 

 
Item Description 

Stock 

No. 

 
 1. 

Seal, 

pop-up, rubber .................................01245 

 2. 

Pop-up 

valve and shaft .............................01242 

 3. 

Handle, 

1/2" ball valve ...............................01252 

 4. 

Valve, 

1/2" 

NPT ball w/ handle ..................01241 

  5. 

Wheel, 10" diameter, rubber tire ...............20349 

 6. 

Metering 

valve, abrasive ...........................99555 

  7. 

Coupling, CFA-1/2, 1/2" NPT alum.  ..........00558 

 8. 

Gasket, 

inspection door, 3" x 4"  ................01249 

  9. 

Inspection door assembly, 3" x 4"  .............01267 

 10. 

Gaskets, CQG, for 00558, pack of 10 .......00850 

 11. 

Formed pipe pusher line, 1/2"  ...................11013 

 12. 

Coupling, 1/2" Compression  .....................11086 

 13. 

Bushing, shoulder, each, 

 two 

required 

per wheel ...........................25257 

 14. 

Washer, 3/4" thrust ....................................03804 

 15. 

Retaining ring, 3/4" ....................................03805

 16. 

Screen, 10" dia. .........................................03362 

 17. 

Cover, 10" dia. ...........................................03107 

 18. 

Blast hose, 1/2" ID coupled  

 

16 ft., standard length  ............................01251 

 

25 ft., Optional length .............................01268 

 19. 

Holder, nozzle, CHE-1/2 ...........................00577 

 20. 

Coupling, CQA-1/2 quick ...........................00599 

 21. 

Nozzle, tungsten lined, 3/4" NPT x 1-3/4" 

 CT-2, 

1/8" 

orifice ....................................01351 

 CT-3, 

3/16" 

orifice ..................................01352 

 CT-4, 

1/4" 

orifice ....................................01353 

 22. 

Washers, NW-1, pack of 10  ......................21580 

 23. 

Lock pin, coupling, package of 25 .............11203 

 24. 

Filter Regulator w/gauge, 1/2" ...................05530 

 25. 

Coupling, 1/2" NPT universal female  ........00594 

 26. 

Axle, 3/4" x 26-13/16".................................25251 

 27. 

Extension, leg ............................................25258 

 28. 

Screw, 1/4-NC x 1-1/4" cap .......................03054 

 29. 

Nut, 1/4-NC hex .........................................03111 

 30. 

Washer, 1/4" flat ........................................03116 

 31. 

Washer, 1/4" lock ......................................03117 

 

 
 

 

 
 

Figure 10 

6 

14 

15 

2 

1 

8

9

4 

3 

12 

10

7 

13 

11 

16 

17 

5 

23 

20

18

19

22 

21 

24 

25 

4 

3 

26 

27 

28, 29, 30, 31 

Summary of Contents for Aerolyte Systems Pool Pal

Page 1: ...roceed with these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electroni...

Page 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Page 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Page 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Page 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Page 6: ...ge CAUTION Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury 1 3 Description 1 3 1 The set up and p...

Page 7: ...ent 1 3 6 Remote Controls 1 3 6 1 The blast machine is equipped with remote controls that pressurize and depressurize the blast machine Pressurization which starts blasting occurs when the operator presses the control handle lever located near the nozzle Depressurization which stops blasting occurs when the operator releases the control handle lever 1 3 6 2 A remote control system is an OSHA requi...

Page 8: ...xhausts the control air which closes the inlet valve and opens the outlet valve which depressurizes the blast machine and stops the blasting 1 3 7 Compressed air Requirements 1 3 7 1 The size of the compressor required depends on the orifice size of the nozzle and blasting pressure Unless specified otherwise blast machine packages are supplied with a 1 8 orifice nozzle Nozzles larger than 1 4 are ...

Page 9: ...tion will increase as the nozzle wears Figure 3 2 0 INITIAL SET UP 2 1 Blast Hose Control Handle and Control Line 2 1 1 Urethane lead tubing The urethane lead tubing is factory installed this section explains the process for reference Skip to Section 2 1 2 if not replacing lead tubing 2 1 1 1 Use 4 feet of lead tubing If necessary cut 4 ft from the 21 foot length or bulk length of urethane twinlin...

Page 10: ...blast machine 2 1 2 6 Overlap the lead tubing on the blast machine and the control tubing on the blast hose Separate the ends of both tubing 2 1 2 7 Carefully trace the lines leaving slack in both sides of the tubing cut the ends at different lengths as shown in Figure 2 Make sure the outbound line the lower elbow on the inlet valve connects to Port No 1 on the control handle and the return line u...

Page 11: ...r piping or with a sling through the handle or piping When transporting a machine on a pallet always securely attach the machine to a sturdy pallet Always securely anchor the machine to the transport vehicle Failure to observe these warnings could result in serious injury or death 3 1 2 Moving a blast machine WARNING Never manually move a blast machine when it contains abrasive Empty machines may ...

Page 12: ... air respirator 3 4 Blasting 3 4 1 Make sure the control handle lever is in the up no blast position and then open the manual ball valve on the inlet piping 3 4 2 Close the safety petcock located on the inlet valve Closing the petcock prepares the machine for remote operation and activation by the control handle 3 4 3 Hold the blast hose securely and point the nozzle only at objects intended to be...

Page 13: ...o prevent this empty the machine of all abrasive when shutting down for the day This will eliminate trouble from moist abrasive when starting a new day s blasting One way to avoid having to empty the machine is to load only as much abrasive as will be used during the work period If the machine must be purged of abrasive do the following 3 8 2 With the blast machine off turn the blast pressure to a...

Page 14: ... leaks If leaks are found stop blasting and repair Inspect blast hose couplings and nozzle holders for leaks At the first sign of a leak stop blasting and inspect all items for wear WARNING Leaks around couplings and nozzle holders indicate worn or loose fitting parts Nozzle holders and couplings that do not fit tightly on hose and nozzles that do not fit tightly in nozzle holders could disconnect...

Page 15: ...he machine so the nozzle and nozzle washer can be attached WARNING The threads on the nozzle and nozzle holder must be inspected each time the nozzle is secured to the holder Check the threads for wear and make sure nozzle holder securely grips the nozzle The nozzle washer must also be inspected for wear Worn nozzle washers cause thread erosion A loose fitting nozzle may eject from the holder unde...

Page 16: ... 5 1 All service on the inlet valve must be done with the air off and the air supply locked out and tagged out 5 5 2 Use snap ring pliers to remove the top and bottom retaining rings 5 5 3 To remove the top cap twist the petcock cross assembly while pulling up 5 5 4 Pull down on the bottom plug to remove it If necessary use pliers to grab the wrench flats to remove it from the body Cup the bottom ...

Page 17: ... 1 A certain amount of abrasive surge is normal at start up Should the flow of abrasive continue to surge reduce the amount of abrasive in the air stream by adjusting the metering valve See Section 3 6 6 5 Intermittent abrasive flow 6 5 1 Moisture in the blast machine or saturated air filter Drain moisture from the compressor s receiver tank and air filter If moisture continues to be a problem a d...

Page 18: ...then falls or it hovers but fails to seat 6 8 1 Insufficient air supply Check the compressor output air supply hose and isolation valves 6 8 2 Outlet valve diaphragm may be worn or ruptured Inspect it and replace worn parts 7 0 REPLACEMENT PARTS 7 1 Accessories not shown Description Stock No Pool Pal 1 0 cu ft capacity blast machine with remote controls 24774 Pool Pal Package include all items sho...

Page 19: ...der each two required per wheel 25257 14 Washer 3 4 thrust 03804 15 Retaining ring 3 4 03805 16 Screen 10 dia 03362 17 Cover 10 dia 03107 18 Blast hose 1 2 ID coupled 16 ft standard length 01251 25 ft Optional length 01268 19 Holder nozzle CHE 1 2 00577 20 Coupling CQA 1 2 quick 00599 21 Nozzle tungsten lined 3 4 NPT x 1 3 4 CT 2 1 8 orifice 01351 CT 3 3 16 orifice 01352 CT 4 1 4 orifice 01353 22 ...

Page 20: ...ring valve 1 2 complete 99555 1 Valve body 22562 2 Diaphragm 22563 Figure 12 7 5 Control Handle Assembly Figure 13 Item Description Stock No Control handle assembly 24800 1 Control valve 24809 2 Elbow 1 8 NPT 90o brass st 03993 3 Elbow 1 8 NPT x 90o 1 4 tubelock 11740 4 Muffler 1 8 NPT breather 07657 5 Nylon tie 12140 Figure 13 7 6 1 2 Diaphragm Outlet Valve Figure 14 Item Description Stock No 1 2...

Page 21: ...1 8 NPT 02026 7 Cross 1 4 NPT brass 02193 8 Petcock 1 4 NPT 01993 9 Elbow 1 8 NPT x 90o 1 4 tubelock 11740 10 Elbow 1 4 NPT x 90o 1 4 tubelock 11738 11 Nipple 1 2 NPT x close 01733 Figure 15 07814 SERVICE KIT TLR 50 INLET VALVE Item Qty Description 1 1 Retaining ring cap 2 1 Retainer washer 3 1 Spring 17 32 OD x 1 long 4 1 Retaining ring bottom plug 5 1 O ring 7 8 ID x 1 8 C S 6 1 Washer 7 1 O rin...

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