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Clemas & Co DEMON TYPHOON 2, Operator'S Manual

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Clemas & Co DEMON TYPHOON 2 Operator'S Manual Download Page 26

 

Demon Typhoon Manual Issue 1/07

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Inner Boiler Details

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Summary of Contents for DEMON TYPHOON 2

Page 1: ...OON P4 PRESSURE WASHER OPERATOR MANUAL Clemas Co Unit 5 Ashchurch Business Centre Alexandra Way Tewkesbury Gloucestershire GL20 8NB Tel 01684 850777 Fax 01684 850707 Email info clemas co uk Web www cl...

Page 2: ...safety instructions as supplied with this machine This machine is manufactured in accordance with the following standards and recommendations HSE PVB PM29 BS5415 Part 1 BS5415 Section 2 4 1986 This in...

Page 3: ...d the machine bolted to the floor vi brations caused by the diesel engine will cause component to work loose and fail early This can be overcome by two methods leave the wheels on and fix the castor w...

Page 4: ...Pump oil 10W 40 Fuel pump 50 Watts Unloader valve GM3A Fan motor 75 Watts Valve 1828 Seal 1857 Fuses 3 15 amp semi delay Oil 1856 Piston 2757 Support Rings 1829 Engine Honda GX340 Note Mounting the T...

Page 5: ...mp will not By pass Jammed non return valve O Ring damaged Clear blockage Replace Water drips from pump bot tom Piston seals worn Replace Oil drips from pump bottom Oil seals worn Replace Burner will...

Page 6: ...and turn on b Connect high pressure hose to connector Evolution models are permanently con nected c Connect lance to hose d Top up fuel levels and check oil levels in pump and engine e If chemical is...

Page 7: ...ter system Top up fuel levels Boiler Engine Check oil levels Pump Engine Place Typhoon cover over machine Evolution models drain water tanks IF IN DOUBT ASK OUR ADVICE IS FREE Royal Navy special instr...

Page 8: ...in extreme hard water areas it may be necessary to fit a limefighter device which is a ceramic magnetic tube that ionises the calcium carbonate allowing them to pass through the pressure washer and n...

Page 9: ...gloves take particular care with detergents and chemicals e NEVER attempt to disconnect any hose with pressure in it or allow the hose to be flattened or kinked f DO NOT use a high pressure hose from...

Page 10: ...ctrical Enclosure DEM10435 Water Tank DEM10410 Boiler Fuel Tank MTM70013 Water Outlet YAN114351 77500 Key Switch Water Inlet MTM73001Coupling MTM73020 Stepped Nipple MTM25801 Chemical Valve Engine Fue...

Page 11: ...rmation Caution towing these machines at speed with the water tanks full over rough ground or speed bumps is not advised as this places excessive stress on the machine which may lead to damage Positio...

Page 12: ...non Beacon Ventilation fan outlet Hot air outlet do not obstruct Inspection Cover Pump ARXR 15 20 RK15 20 Alternator Belt GAT0030 Typhoon 1 Belt GAT0032 Typhoon 2 Heat Exchanger water cooled model onl...

Page 13: ...Evolution Arrangement Drawings Engine controls Low water cut out Fuel level gauge DEM202551 Fuel tank 45 litres DEM10415 Fuel filler cap DEM10423 Electrical enclosure Tachometer Engine Management Syst...

Page 14: ...ED FOR 1 MONTH ONLY E Worn out items considered fair wear and tear Parts which may or may not wear out during the first year and which are considered service items which will need replacing from time...

Page 15: ...you on the best course of action however if parts are required you must raise a purchase order number to cover the parts When the parts are fitted they must be returned for examination before a credi...

Page 16: ...Demon Typhoon Manual Issue 1 07 Page 15...

Page 17: ...Demon Typhoon Manual Issue 1 07 Page 16...

Page 18: ...Demon Typhoon Manual Issue 1 07 Page 17...

Page 19: ...20mm Long Typhoon 1 Flow Switch to Boiler HH00027 230mm Long Typhoon HP Hoses Typhoon Evolution Burst Disc to Hose Reel HH00015 1350mm long Typhoon Evolution Flow Switch to Boiler HH00016 1000mm long...

Page 20: ...Position Part Number Description Qty 1 N26001 1505 High Pressure Nozzle 1 2 DEM20340 Barrel Nut 1 4 BSP 1 3 MTM0001000 Rubber Cover 1 4 DEM10032R QR Lance 05 1 5 DEM10030 QR Trigger 1 6 MTM70012 MVG...

Page 21: ...membrane which when the button is pushed increases the air pressure in the air pipe which in turn activates a mechanism inside the switch The top terminal on the switch is a common live feed in and t...

Page 22: ...B002305 Flow Switch MV00385 Chemical Solenoid Valve DEM101191 Volt Meter 150V DEM101107 Description Part Number Qty 1 2 2 1 1 1 1 1 1 0 150 V M 1 5 Relay 1 Coil Fuse 1 3 15A Fuse 2 3 15A Relay 2 Coil...

Page 23: ...se Holder DEM100920 6 3 Way Connector DEM100948 7 Fuse 3 15 amp FUSE002 8 Typhoon Electrical Box DEM100875 9 PG 9 Cable Gland DEM20110 10 PG11 Cable Gland DEM20100 11 Back Plate Electrical Box DEM1033...

Page 24: ...Flow Switch 4 3 4 3 Relay 1 Relay 2 Rotary Switch 115V 0V Typhoon Evolution Wiring Diagram Chemical Solenoid Valve M Extractor Fan 3 15 A Fuse Fuse 3 15amp FUSE002 Rotary Switch DEM100755 Relay DEM10...

Page 25: ...1 3 Relay Base DEM100750 4 Relay DEM100915 5 Fuse Holder DEM100920 6 3 Way Connector Block DEM100920 7 Fuse 3 15amp FUSE002 8 Electrical Box DEM10323 9 PG 9 Cable Gland DEM20110 10 P G 11 Cable Gland...

Page 26: ...Demon Typhoon Manual Issue 1 07 Page 25 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Inner Boiler Details 1...

Page 27: ...Demon Typhoon Manual Issue 1 07 Page 26 26 27 28 29 30 32 33 34 35 36 Outer Boiler Details 31...

Page 28: ...e DB000051 1 15 Heating Coil DB000094 1 16 Inner Drum DB000070 1 17 Flame Pan DB000081 1 18 Bolt DB000065 3 19 Washer NBW00310 3 20 Nut DB000345 3 21 Spacer DB000350 3 22 Nut DB000345 3 23 Screw NBW00...

Page 29: ...all particlesof solidmatter inthefuel that it isnot possibletofilter out Nozzleswill not atomise thefuel correctlyleadingtoalonger flamepathwhichyoucanseebyflames visiblenear thetopof thechimney Torem...

Page 30: ...oiler switched off will increase the life of the boiler Maintaining the boiler regularly will also lead to incresed efficiency and fewer breakdowns 4 9 15 16 17 Typhoon Chemical and Water Circuits 8 5...

Page 31: ...oes it work Water from the pump pushes the magnet up and the bi metallic switch inside the brass tube is activated which in turn signals a relay in the electrical enclosure to switch the ignition tran...

Page 32: ...0 Fuel Tank 24 Litre 1 2 DEM10420 Fuel Tank Cap 1 3 DEM20450 Fuel Pickup Pipe 1 4 DEM20440 Elbow Adaptor 1 5 DEM20452 Nylon Hose Connector 2 6 DEM20450 Fuel Pickup Pipe 1 7 DEM20430 Bulkhead Adaptor 1...

Page 33: ...7 bar 1 DEM10447 LP Insert green 0 to 3 bar 1 No other parts available 1 45 Litre Painted Fuel Tank DEM10415 2 Locking Fuel Cap DEM10423 3 Fuel Pickup Pipe DEM20450 4 Fuel Pickup Elbow Adaptor DEM2044...

Page 34: ...Fuel Pressure Gauge DEM20630 1 2 Tee DB000155 1 3 Adaptor DB000135 1 4 Adaptor DB000145 1 5 Fuel Pump Complete 110V DB002305 1 Fuel Pump Complete 230V DB002300 1 6 Screw AR1260470 2 Note Pump availabl...

Page 35: ...Demon Typhoon Manual Issue 1 07 Page 34...

Page 36: ...Spring 19 AR880581 Plug 20 AR820510 O ring 21 AR1560020 Valve housing 25 AR1560320 Lower piston 27 AR1080831 By pass adjuster 29 AR1560510 Nut 30 AR1560500 Fitting 3 8 30 AR1560530 Fitting 3 8 30 AR15...

Page 37: ...Demon Typhoon Manual Issue 1 07 Page 36...

Page 38: ...R1981180 3 8 G Plug 1 15 AR880330 Gasket 3 47 AR180101 O Ring 1 16 AR138130 Seal 3 48 AR820361 Plug 1 17 AR850370 Screw 8 48 AR960870 Plug 1 18 AR1380050 Closed Bearing sup 1 49 AR1381071 Pump head 1...

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