Cleco MA3S358M Instruction Manual Download Page 6 | Manualshive

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Page 6

PL70-1046EN

07/08/2013

Cleco

®

Safety

1

Safety

1.1

Warnings and notes

Warning notes are identified by a signal word and a pictogram.

The signal word indicates the severity and probability of the impending danger.

•

The pictogram indicates the type of danger.

•

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WARNING

identifies a potentially

hazardous

situation which, if not avoided, may result in serious

injury.
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CAUTION

identifies a potentially

hazardous

situation which, if not avoided, may result in minor or

moderate injury or property and environmental damage.
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---------------------------------------------------------------------------------------------------------------------------------------

NOTE

identifies general information which may include application tips or useful information but no

hazardous situations.
---------------------------------------------------------------------------------------------------------------------------------------
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Important information that must be read and understood by all personnel installing, operating or

maintaining this equipment.
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Summary of Contents for MA3S358M

Page 1: ...For additional product information visit our website at http www apextoolgroup com Instruction Manual PL70 1046EN 07 08 2013 MA3 Series Radial Piston Power Motors...

Page 2: ...ls of the radial piston power motor as described in this manual indicates a required action indicates a list indicates a reference number from the exploded parts drawings Arial indicates an important...

Page 3: ...430 67 30 1 95 2 69 24 6 1 2560 1161 MA3W406M 1190 2600 24 33 13 18 51 23 1 80 2 27 750 340 MA3W409M 183 400 155 210 84 114 67 30 1 87 2 46 6 5 1 2560 1161 MA3W408M 95 200 299 405 161 218 67 30 1 90 2...

Page 4: ...nsport 9 2 3 Storage 9 3 Product description 10 3 1 General description 10 3 2 Operation and functional elements 10 4 Accessories 11 5 Before initial operation 12 5 1 Ambient conditions 12 5 2 Air sup...

Page 5: ...otor 22 10 2 1 MA3 Series Geared Power Motor 24 10 2 2 MA3 Series Geared Power Motor 26 10 3 Single Direction Valving 28 10 4 Reversible Valving 28 11 Technical data 30 11 1 MA2 Specifications 30 12 S...

Page 6: ...a potentially hazardous situation which if not avoided may result in serious injury CAUTION identifies a potentially hazardous situation which if not avoided may result in minor or moderate injury or...

Page 7: ...and fittings Do not use damaged frayed or deteriorated hoses Make sure the air supply hose is securely attached to the tool Install adequate guards for all moving parts of the power motor or it s appl...

Page 8: ...Do not modify the MA3 any guard or accessory Use only with accessory parts which are approved by the manufacturer Do not use in any improper manner that can cause damage to the motor 1 6 Codes and st...

Page 9: ...statement 2 2 Transport Transport and store the MA3 in the original packaging The packaging is recyclable 2 3 Storage For short term storage less than 2 hours and protection against damage Place the...

Page 10: ...motor 3 0 Horsepower Direct drive or geared model options No valving single direction valving and reversible valving options 3 2 Operation and functional elements This section describes the operation...

Page 11: ...Page 11 PL70 1046EN 07 08 2013 Cleco Accessories 4 Accessories...

Page 12: ...Oil identification Fill the motor to the proper level before operating Use engine oil API Service Classified SC in the following weights Above 32 F SAE 30W Below 32 F SAE 10W 5 3 Connecting the air s...

Page 13: ...Page 13 PL70 1046EN 07 08 2013 5 4 Tool set up The motor must be configured for the application Cleco Before Initial Operation...

Page 14: ...scale and dirt before connecting to the motor Make sure all pipe fittings are securely tightened to prevent air leaks Make sure the air supply is securely attached and the compressor is turned on Mak...

Page 15: ...from lack of lubrication Check the oil levels in the motor case and gear case Add oil as necessary Broken gears Tool disassembly required parts replacement Improper air supply Make sure there is adequ...

Page 16: ...ations for repair and maintenance for all operating phases of the motor into account Maintenance Interval Daily Visual inspection of air supply hose and connections Inspect airline filter regulator an...

Page 17: ...quantity Approximately 1 quart of oil is required to fill the motor case to the proper oil level Approximately 1 quart of oil is required to fill the gear case to the proper oil level The oil must fl...

Page 18: ...five 5 cylinder liners in the cylinder holes of the motor case until they bottom out Lightly oil all pistons and cylinder liners Insert the master piston assembly directly across from the breather cap...

Page 19: ...on assembly to the breather port Assemble the bearing 12P5 onto the small diameter of the crankshaft until it bottoms out Slide the valve chest over the valve bushing and secure with the washers and s...

Page 20: ...bushing and secure with the washers and screws Tighten the screws to 21 ft lbs 28 5 Nm torque Apply air to test run the assembly Place the key 35D2 in the crankshaft valve end keyway and assemble the...

Page 21: ...sing and assemble the bearing housing to the gear housing Secure using washers and screws Tighten the screws to 21 ft lbs 28 5 Nm torque Place the motor case gasket MA319 over the motor case and assem...

Page 22: ...Direct Drive Power Motor Cleco Spare Parts 22 27 13 2 Piston Assembly 12 6 7 19 10 11 9 8 1 3 23 26 32 31 28 27 17 16 34 37 33 35 4 36 29 30 25 24 5 16 14 14 15 17 18 15 21 20 Models MA3W406M without...

Page 23: ...1 Connecting Rod Washer Master 19 MA326N 1 Connecting Rod Nut Master 20 MA324 5 Piston 21 65A225 10 10 Piston Ring 22 MA331 1 Crankshaft Valve End 23 12J33 1 2 Ball Bearing 24 MA318E 1 Motor Case inc...

Page 24: ...ts 16 26 31 40 Piston Assembly 21 18 17 35 19 8 3 10 6 11 42 44 50 49 45 26 33 32 52 55 51 53 30 54 46 26 43 1 2 32 31 23 38 33 34 37 36 Models MA3W407M MA3S360M MA3R361M MA3W408M MA3S370M MA3R371M MA...

Page 25: ...e Plug 25 B110E 1 Pipe Plug 26 93G33 10 10 Flat Washer 27 75P60 3 3 Bearing Housing Screw 28 MA330D 1 Crankshaft Drive End 29 65W1 1 1 Retaining Ring 30 MA328X 1 Connecting Rod Retainer Assembly inclu...

Page 26: ...ts 16 26 31 40 Piston Assembly 21 18 17 35 19 8 3 10 6 11 42 44 50 49 45 26 33 32 52 55 51 53 30 54 46 26 43 1 2 32 31 23 38 33 34 37 36 Models MA3W407M MA3S360M MA3R361M MA3W408M MA3S370M MA3R371M MA...

Page 27: ...ofile Breather Cap 45 B156U 3 3 Motor Case Screw 46 845676 2 2 Motor Case Screw 47 MA311 1 Distributing Valve Bushing 48 12P5 1 2 Ball Bearing 49 533701 1 Valve Chest 50 B158S 2 2 Valve Chest Screw 51...

Page 28: ...7 08 2013 10 3 Single Direction Valving Cleco Spare Parts Models MA3S358M MA3S360M MA3S370M MA3S372M MA3 Motor 2 1 10 4 Reversible Valving Models MA3R359M MA3R361M MA3R371M MA3R373M Valve Chest 3 2 7...

Page 29: ...10 3 Single Direction Valving Ref Number X Cleco Spare Parts EN Description 1 539526 1 4 Way Air Control Valve 2 63G28 1 Pipe Nipple 3 F523PT 1 Close Pipe Nipple 3 4 NPT 4 63G3 4 Pipe Nipple 5 F649 2...

Page 30: ...1M 48 100 588 797 317 430 67 30 1 95 2 69 24 6 1 2560 1161 MA3W406M 1190 2600 24 33 13 18 51 23 1 80 2 27 750 340 MA3W409M 183 400 155 210 84 114 67 30 1 87 2 46 6 5 1 2560 1161 MA3W408M 95 200 299 40...

Page 31: ...requirements The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group 12 2 Tool repairs Only qualified and trained personnel are to repair this equipmen...

Page 32: ...materials of the tool pose risks to health and the environment Capture auxillary materials oils greases when drained and dispose of them properly Separate the packaging components and dispose of them...

Page 33: ...Page 33 PL70 1046EN 07 08 2013...

Page 34: ......

Page 35: ......

Page 36: ...vice Center GmbH Co OHG 2865 152nd Avenue N E 3990 East Market Street 5925 McLaughlin Road Industriestra e 1 Redmond WA 98052 York PA 17402 Mississauga Ont L5R 1B8 73463 Westhausen Tel 425 497 0476 Te...

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