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Page 4

PL70-A8-EN

03/03/2017

General Safety Instructions

These Safety Instructions are not intended to be all 

inclusive. The operator should also study and comply with 

all applicable Federal, State, and Local Regulations.

Designated Use

This pneumatic motor is to be used exclusively as a power 

source and integrated into an application or machine.

Do not modify the motor, any guard, or accessory 

unless approved in writing by Apex Tool Group, 

LLC. All safety devices must be properly installed 

and maintained in good working order.

Putting into service

Only fully trained personnel should install, adjust, operate, 

or repair this equipment.

Personal protective equipment

Exercise  caution,  pay  attention  to  what 

you  are  doing  and  act  reasonably  at  all 

times when working with a pneumatic tool. 

Never use a pneumatic tool while under the 

influence of drugs, alcohol or medication.

 

One moment of inattentiveness in the use of 

a pneumatic tool can cause serious injuries.

Risk of injury by being wound up in and caught by machinery:

When working with rotating parts, it is 

prohibited to wear gloves.

→ Wear close fitting clothing.
→ If necessary, wear a hair net.

Risk of injury due to ejected components:

Wear protective goggles.

Air supply

Connect the tool to a clean lubricated air supply capable 

of providing a measured maximum air supply of 90 psig at 

the tool with the tool running and the lever fully depressed. 

Make certain an air shut off valve is installed within reach of 

the motor’s workspace.

Air Line Lubrication:

Use Apex Tool Group, LLC or Apex Tool Group GmbH & Co. 

OHG’s  lightweight  air  tool  oil  500021  (available  in  quantities 

shown in the following chart) or an SAE-5 lightweight spindle oil.

Recommended Grease:

“DO NOT SUBSTITUTE LUBRICANTS”

The proper grades of oil and grease are essential for the 

efficient  operation  of  these  air  motors.  Heavy  oil  will  not 

flow  through  a  lubricator  at  a  satisfactory  rate  to  insure 

proper lubrication of the motor. Greases that are too stiff will 

channel and fail to lubricate properly and greases that are 

too thin will blow out of the motor. Improper lubrication or 

inadequate lubricants can cause extensive motor damage.

Grease fittings are located on the motor housing and gear 

housing for each stage of gearing. The following quantities 

of A123771 (High Temp 540450) grease are provided during 

factory assembly and these same amounts must be provided 

whenever the air motor is disassembled.
• 

Motor assembly: 12 oz.

• 

Gearing assembly (each): 4 oz.

During normal operation, the motor wil loose a small amount 

of grease through the exhaust making it necessary to add 

grease at regular intervals. After each 50 hours of operation 

add 2.0 oz. of A123771 (High Temp 540450) grease to the 

motor housing.

Excessive grease in the motor housing will 

cause a loss of motor performance. Not 

enough grease will cause premature motor 

failure.
Too much grease in the gear case will force 

the seal out of the front housing.

The gear case will lose grease through the motor. The 

motor will siphon gear grease, saturated with airline oil, 

through the exhaust. After 200 hours of operation, add 1.0 

oz. of A123771 (High Temp 540450) grease into each gear 

housing

Service and Repair:

Tool service and repair should be performed by an authorized 

Apex Tool Group, LLC or Apex Tool Group GmbH Service 

Center. Refer to the last page of this manual for locations.

Only  qualified  and  trained  personnel  are  to  repair  this 

equipment.
Replace worn or damaged parts using only genuine brand 

replacement parts manufactured or supplied by Apex Tool 

Group, LLC.

Immediately shut off the tool and disconnect the air supply 

if you notice unusual sound or excessive vibration. Have a 

qualified repair technician inspect the tool and repair before 

placing it back into operation.

Parameter

Description

Air Hose

Minimum inside diameter:

1/2" (12.7mm)

Maximum length: 16.4' (5 m)

Working 

pressure range Performance rated at: 90 psi (620 kPa)

Compressed air

Air quality according to ISO 8573-1, quality 

class 2.4.3

The compressed air must be clean and dry.

Part No.

Packaged

Designation

540397

1 Quart (0.94 liter)

Airlube 10W/NR-420LB DR

533485

1 US Gallon (3.78 liter)

Airlube 10W/NR-420LB DR

Part No.

Packaged

Designation

A123771

16 oz. (0.45 kg)

Shell Alvania® EP 00

540450

16 oz. (0.45 kg)

Chevron Black Pearl® EP NLGI

Product Information

Summary of Contents for A8R309M

Page 1: ...Instruction Manual PL70 A8 EN 03 03 2017 A8R Series Reversible Axial Piston Power Motor For additional product information visit our website at http www apextoolgroup com...

Page 2: ...454 A8R311M NS 225 450 110 149 82 111 38 17 2 5 8 1 1000 454 A8R337M 109 215 226 306 167 226 51 23 1 11 9 1 1000 454 A8R338M 64 125 385 522 285 386 51 23 1 20 3 1 1000 454 A8R336M 38 75 638 865 471 6...

Page 3: ...006 42 EC have been fulfilled 1 1 2 1 1 3 1 1 5 1 3 2 1 3 4 1 5 Applied harmonized standards are ISO 12100 1 2004 04 ISO 12100 2 2004 04 The name job function and address of the person authorized to c...

Page 4: ...will blow out of the motor Improper lubrication or inadequate lubricants can cause extensive motor damage Grease fittings are located on the motor housing and gear housing for each stage of gearing T...

Page 5: ...eturn should be used Distributor bushing assembly If replacement is necessary press the new distributor bushing into the head as shown below For proper alignment notch A in the bushing must be oriente...

Page 6: ...rts 15 14 27 16 18 20 24 17 19 21 12 10 11 ft lbs 13 15 Nm 22 26 23 25 5 65 70 ft lbs 88 95 Nm 28 10 8 6 1 2 11 9 7 4 3 13 9 10 ft lbs 12 13 Nm A Models A8R309M A8R336M A8R309M NS A8R337M A8R310M A8R3...

Page 7: ...Bevel Gear 542241 1 Socket Plate Assembly includes Ref 16 18 16 542240 5 5 Piston Assembly 17 3V188 10 20 Socket Head Cap Screw 12 24 NC 2 x 5 16 18 507742 1 Socket Plate 19 500741 1 3 Retaining Ring...

Page 8: ...7 6 10 11 5 13 18 20 ft lbs 24 27 Nm 3 9 12 15 14 16 Models A8R309M A8R310M A8R311M 2 2 1 1 7 4 Models A8R310M A8R311M Model A8R309M L Lubricate with A123771 Grease 16 oz can L L L L L B Spare Parts D...

Page 9: ...07 1 3 Oil Seal 13 10010 1 3 Front Housing Gasket 14 18313 1 Front Housing 15 30775PT 1 1 Flush Type Grease Fitting 16 B119S 6 6 Socket Head Cap Screw 5 16 18 x 2 1 2 17 18326 1 3 Output Spindle Key Q...

Page 10: ...17 17 6 10 11 5 13 18 20 ft lbs 24 27 Nm 3 9 12 15 14 16 Models A8R309M NS A8R310M NS A8R311M NS 2 2 1 1 7 4 Models A8R310M NS A8R311M NS Model A8R309M NS L Lubricate with A123771 Grease 16 oz can L L...

Page 11: ...12 18307 1 3 Oil Seal 13 10010 1 3 Front Housing Gasket 14 18313 1 Front Housing 15 30775PT 1 1 Flush Type Grease Fitting 16 B119S 6 6 Socket Head Cap Screw 5 16 18 x 2 1 2 17 512089 1 3 Gear Cage Key...

Page 12: ...6 11 8 2 10 18 14 16 15 12 23 19 21 17 22 9 20 4 L Lubricate with A123771 Grease 16 oz can L L L L L L 5 1 18 20 ft lbs 24 27 Nm 13 12 L 13 18 20 ft lbs 24 27 Nm D 25 24 Models A8R336M A8R337M A8R338M...

Page 13: ...ble D 2 4 Planetary Gear includes Ref 18 18 11700 4 8 Planetary Gear Needle Bearing 19 30063PT 1 2 Ball Bearing 20 30056PT 1 Ring Gear 21 30049 1 Front Housing 22 30057PT 1 3 Oil Seal 23 30072PT 1 3 O...

Page 14: ...Iporanga Sorocaba S o Paulo CEP 18087 170 Brazil Phone 55 15 3238 3820 Fax 55 15 3238 3938 ASIA PACIFIC India Apex Power Tools India Private Limited Gala No 1 Plot No 5 S No 234 235 245 Indialand Glo...

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