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7

SERVICE INSTRUCTIONS

TRIP ROD SIZING

A. Old Trip Rod

The tool should be reassembled complete less the trip rod,
clutch, and clutch housing. With the air on, install the trip
rod and clutch into the tool and measure the distance
between the rear face of the ball retainer, No. 867881, and
the front face of the gear case. Turn the air off and depress
the clutch assembly and measure clutch travel. Clutch
travel must be at least 3/16". If not, the trip rod should be
replaced.

B. New Trip Rod

Assemble the tool completely, less the clutch housing, and
connect the tool to the air supply. Screw (left hand threads)
the clutch housing onto the gear case until air exhausts
from the backhead. Measure the gap between the clutch
housing and gear case. Grind this amount plus 5/64" off the
trip rod.

SAFETY CHECK

After repair or replacement of parts, tools equipped with an
automatic shut-off device should be tested at low torque
and 90 p.s.i.g. to verify that the device is functioning
properly.

Summary of Contents for 823150PT

Page 1: ...river RS Reversible Screwdriver Torque Control Mechanism CH Auto Start Handle Style Inline Push to Start P Pistol Grip Push to Start PT Pistol Grip Push Trigger Start Output Speed 5 20 7 30 10 40 Generation First B Second Output Drive Finder Type Q Quick Change Chuck For additional product information visit our website at http www apextoolgroup com ...

Page 2: ...onnel clear the air hose of accumulated dust and moisture Before connecting a tool to the air hose removing a tool from service or changing bits make sure the air line is shut off and drained of air This will prevent the tool from operating if the throttle is accidently engaged Tools with clutches can stall if adjusted over maximum power output of tool or if there is a drop in air pressure Operato...

Page 3: ...be necessary for the employer to take steps to prevent further occurrences These steps might include but are not limited to repositioning the workpiece or redesigning the workstation reassigning workers to other jobs rotating jobs changing work pace and or changing the type of tool used so as to minimize stress on the operator Some tasks may require more than one type of tool to obtain the optimum...

Page 4: ...ssureshouldbecheckedatthetool sairinletwhilethe tool is running For maximum performance use a 1 4 I D air hose up to 8 in length If additional length is required a 3 8 I D or larger hoseshouldbeconnectedtothe1 4 I D hose Theairhose should be cleared of accumulated dirt and moisture LUBRICATION An automatic in line filter lubricator is recommended as it increasestoollifeandkeepsthetoolinsustainedop...

Page 5: ... Remove the clutch assembly Unscrew and remove the gear case assembly The trip rod and motor unit may now be removed from the front of the backhead See the following paragraphs for complete disassembly instructions on the various sub assemblies CLUTCH DISASSEMBLY Remove the retainer ring No 412055 and unscrew the adjustment nut No 867875 For quick change clutches remove the retainer ring No 833688...

Page 6: ... Rotor blades should be replaced at every repair cycle or if they measure less than 3 16 on either end Inspect and replace any O rings or seals that show signs of wear or deterioration All gears gear pins and open bearings should receive a generous amount of NLGI 2 EP greaseduringreassembly Whenassemblingthegearcase tothebackhead thegearcaseshouldbetorquedto300 325 in lbs 33 9 36 7Nm Reassemblyofa...

Page 7: ...travel Clutch travel must be at least 3 16 If not the trip rod should be replaced B New Trip Rod Assemble the tool completely less the clutch housing and connect the tool to the air supply Screw left hand threads the clutch housing onto the gear case until air exhausts from the backhead Measure the gap between the clutch housing and gear case Grind this amount plus 5 64 off the trip rod SAFETYCHEC...

Page 8: ...5 864249 865728 867867 867875 867876 867881 867908 867923 867938 867940 869952 O ModelClutchHousing incl 202839 Spindle Bushing Q Model Clutch Spindle Release Collar Adjustment Cover Release Collar Spring Retainer Ring Retainer Ring Retainer Ring Finder Retainer Steel Ball 1 4 Finder Spring Steel Ball 1 8 ThrustBearing Bit Ball Retainer Bearing Race Release Collar Washer Finder Spring Clutch Spind...

Page 9: ...2 869254 867922 867921 869256 5 GEAR TRAIN 7 10 GEAR TRAINS 7 869259 10 867905 867902 10 ONLY 869584 869257 7 867922 10 884125 7 869258 10 867903 7 867921 10 867925 PARTNO 203062 832128 842728 844364 847147 867902 867903 867904 867905 867906 867907 PARTNO 867921 867922 867925 869254 869255 869256 869257 869258 869259 869584 884125 QTY 3 3 3 1 1 1 3 3 1 1 1 QTY 3 3 3 3 3 1 1 3 1 1 3 NAMEOFPART 7 10...

Page 10: ...Subassemblies Straight Pistol Rev MOTORS NAMEOFPART Rotor 6T Trip Rod Bearing Plate Cylinder Bearing Plate Trip Rod Trip Rod Rotor 9T Bearing Plate Spacer PARTNO 812167 833718 844234 847095 847603 847609 863738 867853 867854 867855 867873 NAME OF PART Cylinder Pin Cyiinder Pin Cylinder Pin Rev Pistol requires two 2 Rotor Bearing AlignmentPin Rotor Bearing 7 30 require one 1 only Rotor Blade Cylind...

Page 11: ...alvebushing Shut Off Valve Seal Backhead Motor Block ReversingValve ExhaustDeflector Muffler ReversibleRequires4 QTY 1 1 1 1 1 1 1 3 REVERSIBLEANDNON REVERSIBLE PUSH TO START HANDLE FOR RSCHANDSCH The complete handle can be purchased as a subassembly using Part No 861705 Non Reversible Straight 861579 Reversible PARTS LIST STRAIGHTHANDLE 869253 Locking Std 202674 Non Locking Opt 867891 Rev 869233 ...

Page 12: ...eversingValve ShutOffValveHousing ShutOffValve O Ring 1 3 16 x 1 5 16 Air Inlet Bushing Muffler BackheadNon Reversible Motor Block ReversingKnob Non Reversibletoolsrequireoneonly The complete handles can be purchased as a subassembly using Part No listed below Non Reversible 861706 Reversible 201190 Not included in subassembly R 867898 867926 867889 847272 867901 Non Rev 869235 Rev 202771 613749 8...

Page 13: ...926 867929 867933 867939 869236 869237 869682 869852 NAMEOFPART Shut Off Valve Spring Standard Model Shut Off Valve Seal Reversing Valve Shut Off Valve Housing Shut Off Valve O Ring 1 3 16 x 1 5 16 Air Inlet Bushing Muffler Throttle Link Pin Motor Block Backhead Non Reversible Shut Off Valve Spring TP Model Only Reversing Knob Non Reversibletoolsrequireoneonly Not included in subassembly The compl...

Page 14: ...14 NOTES ...

Page 15: ...15 NOTES ...

Page 16: ...717 755 2933 Fax 717 757 5063 Brazil Apex Tool Group Sales Service Center Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 2383929 Fax 55 15 2383260 Canada Apex Tool Group Sales Service Center 7631 Bath Road Mississauga Ontario L4T 3T1 Canada Tel 866 691 6212 Tel 905 673 4400 China Apex Power Tool Trading Shanghai Co Ltd Building A8 No 38 Dongsheng Road Pudong Shan...

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