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Page 31

823223EN

09/02/2015

3

Motor Assembly

Cleco

®

Service Notes

Disassembly:

Replace

Reassembly:

1.

2.

3.

1.

2.

3.

4.

Replace

.0010” (.0254mm)

.0015” (.0381mm)

24 Series: 1.598” (40.6mm)

34 Series: 1.998” (50.7mm)

maku GmbH & Co. KG - Fon: 07151/903 95 0 - Fax: 07151/903 95 99 - [email protected]

Summary of Contents for 24RAA06

Page 1: ... product information visit our website at http www apextoolgroup com Parts Manual 823223EN 09 02 2015 24 34 Series Right Angle Nutrunners maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 2: ...7 Nm 08 8 0 Nm 11 11 Nm 54 54 Nm 11 11 Nm 15 15 Nm 68 68 Nm 12 12 Nm 17 17 Nm 75 75 Nm 13 13 Nm 26 26 Nm 19 19 Nm 28 28 Nm 21 21 Nm 33 33 Nm 23 23 Nm 36 36 Nm 26 26 Nm 37 37 Nm Tool Termination A Angle Head Angle Head Size L Light Duty M Medium Duty H Heavy Duty X Extra Heavy Duty Z Super Heavy Duty Square Drive 2 1 4 AL only 3 3 8 4 1 2 AZ only Cleco Nomenclature A maku GmbH Co KG Fon 07151 903 9...

Page 3: ...epair Tool service and repair should be performed by an authorized Apex Tool Group LLC or Apex Tool Group GmbH Co OHG Center Refer to the last page of this manual for locations Disposal Observe local disposal guidelines for all components of this tool and its packaging Copyright Protection Apex Tool Group LLC or Apex Tool Group GmbH Co OHG reserves the right to modify supplement or improve this do...

Page 4: ...Page 4 823223EN 09 02 2015 Page 4 B 1 Cleco Handle Assembly 4 4 4 3 14 15 16 13 17 2 5 6 7 8 10 11 9 12 Loctite 242 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 5: ...hrottle Valve 12 203474PT 1 3 Throttle Seat 13 Table B 1 Handle includes Ref 3 14 Table B 1 Handle Cover 15 202410PT 1 2 Pin 16 204923 1 1 Lever 17 204956 1 2 Throttle Valve Pin Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration B Ref Number X Cleco Handle Assembly Table B Ref Description 24 Series 34 Series 13 Handle 1 204926PT 1 204927PT 14 Handle Cove...

Page 6: ...Page 6 823223EN 09 02 2015 C 2 Cleco Motor Assembly 1 3 4 5 6 10 8 7 9 13 11 12 15 16 17 14 14 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 7: ...able C Ref Description 24RAS07 24RAS13 24RAS21 24RAS08 34RAS11 34RAS54 34RAS09 34RAS17 34RAS28 34RAS36 34RAS41 1 Spring 2 Valve 7 Cylinder 1 204925 1 204925 1 204924 1 204924 8 Rotor 1 205795PT 1 205796 1 205798 1 205797PT 9 Rotor Blade 6 204914 6 204914 6 204913 6 204913 Ref Description 24RAA06 24RAA11 24RAA12 24RAA19 24RAA23 24RAA26 24RAA07 34RAA08 34RAA15 34RAA26 34RAA28 34RAA33 34RAA37 34RAA68...

Page 8: ...1982 Models 24RAA26AH3 34RAA75AZ3 34RAA37AX3 34RAA75AZ4 34RAA47AX3 34RAS41AX3 34RAA68AZ3 34RAS54AZ3 34RAA68AZ4 34RAS54AZ4 Cleco 2nd Reduction Gear Assembly 1 7 2 3 4 5 6 Loctite 242 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 9: ...ning Ring Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Illustration D Ref Number X Cleco 2nd Reduction Gear Assembly Table D Ref Description 24RAA26AH3 34RAA37AX3 34RAA47AX3 34RAS41AX3 34RAA68AZ3 34RAA68AZ4 34RAA75AZ3 34RAA75AZ4 34RAS54AZ3 34RAS54AZ4 Gear Case Assembly 1 201884 1 201982 5 Gear Cage 1 204943 1 205759PT maku GmbH Co KG Fon 07151 903 95 0 ...

Page 10: ...L3 34RAS09AL3 34RAS41AX3 5 7 8 Loctite 242 F 5 7 1 Gear Assembly 201896PT 8 1 Gear Assembly 201895 4 1 3 2 Models 24RAA07AL2 34RAA11AL2 24RAA07AL3 34RAA11AL3 24RAA11AL2 34RAA15AM3 24RAA11AL3 34RAA47AX3 24RAA12AM3 34RAA68AZ3 24RAS08AL3 34RAA68AZ4 24RAS13AM3 34RAS11AL3 34RAS17AM3 34RAS54AZ3 34RAS54AZ4 5 Loctite 242 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 11: ...e Assembly 1 Table F 3 6 Idler Gear 2 Table F 1 Gear Cage 3 204931 1 Gear Case 4 204962 1 2 Ball Bearing 5 204803 1 2 Retaining Ring Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Illustration F Ref Number X Table F Ref Description 24RAA07AL2 24RAA07AL3 24RAS08AL3 34RAA11AL2 34RAA11AL3 34RAA47AX3 34RAS11AL3 34RAS54AZ3 34RAS54AZ4 24RAA11AL2 24RAA11AL3 24RA...

Page 12: ... 4 3 5 6 13 4 1 Gear Assembly 201877 Models 24RAA12AL2 34RAA26AH3 24RAA12AL3 34RAA26AM3 24RAA19AM3 34RAA75AZ3 24RAS21AM3 34RAA75AZ4 34RAS28AH3 7 8 9 10 9 Loctite 242 Loctite 242 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 13: ...204893 1 Gear Case 6 203783PT 3 6 Idler Pin 7 582122 3 6 Idler Gear 15T 8 204892 1 Gear Cage 9 204895 2 4 Retaining Ring 10 204894 1 2 Ball Bearing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Illustration G Ref Number X Cleco Gear Assembly maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 14: ...15 H Cleco Gear Assembly 1 2 4 3 5 6 16 1 Gear Assembly 201876 Models 24RAA23AM3 34RAA28AH3 34RAA33AX3 34RAS36AX3 7 8 9 10 9 Loctite 242 Loctite 242 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 15: ...04886 1 Gear Case 6 203783PT 3 6 Idler Pin 7 203781PT 3 6 Idler Gear 15T 8 205830PT 1 Gear Cage 9 204895 2 4 Retaining Ring 10 204962 1 2 Ball Bearing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Illustration H Ref Number X Cleco Gear Assembly maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 16: ... 16 823223EN 09 02 2015 I Models 24RAS Series 34RAS Series Cleco Stall Spindle Assembly 3 6 4 1 5 2 7 Loctite 242 Loctite 242 8 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 17: ...pare Parts quantity shown based on 1 5 tools in operation Illustration I Ref Number X Cleco Stall Spindle Assembly Table I Ref Description 24RAS07AL3 24RAS08AL3 24RAS13AM3 24RAS21AM3 34RAS09AL3 34RAS11AL3 34RAS17AM3 34RAS28AH3 34RAS36AX3 34RAS41AX3 34RAS54AZ3 34RAS54AZ4 3 Spindle 1 205990 4 Spindle 1 205755 6 Clutch Housing 1 205989PT 7 Clutch Housing 207526PT 8 Adjustment Cover 204867 maku GmbH C...

Page 18: ...ecomatic Clutch Models 24RAA06 34RAA08 24RAA07 34RAA11 24RAA11 34RAA15 24RAA12 34RAA37 24RAA26 34RAA47 34RAA68 34RAA75 22 Loctite 242 1 24 25 2 4 3 5 6 8 7 9 10 11 12 13 14 15 16 21 20 23 17 18 19 26 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 19: ...pacer 25 204974 1 Thrust Washer 26 204963 1 1 Clutch Adjustment Tool Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration J Ref Number X Cleco Clecomatic Clutch Table J Ref Description 24RAA06 24RAA07 24RAA11 24RAA12AM3 24RAA12AL2 24RAA12AL3 24RAA26 Clutch Assembly 1 201872 1 201872 1 201873 1 Trip Rod 1 863153 1 204968 1 863153 12 Spindle 1 204879 1 20487...

Page 20: ...01867PT 201897 Cleco Clecomatic Clutch Models 24RAA19 34RAA26 24RAA23 34RAA28 34RAA33 23 Loctite 242 1 20 21 2 3 4 5 6 7 12 13 14 15 16 22 24 17 18 19 8 11 3 9 10 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 21: ...03285 1 Release Sleeve 275 Optional 15 202752PT 1 3 Release Spring 16 Table K 1 1 Torque Spring 17 202753PT 1 Thrust Race 18 847596 1 2 Thrust Bearing 19 204871 1 Adjustment Plate 20 205760 1 Spacer 21 204974 1 Thrust Washer 22 842517 1 2 Ball Bearing 23 204882 1 Clutch Housing 24 204867 1 Adjustment Cover Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation 14 Illustr...

Page 22: ...2 201887 3 8 Square Drive Code AL3 Cleco Right Angle Attachment Loctite 609 3 4 Socket Wrench Angle Head Code 204810 L 204994 M H 889459 X 1 2 3 4 5 6 7 8 15 16 17 9 18 14 13 12 11 7 10 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 23: ...er Code AL2 16 Table L 1 3 Spring Code AL2 17 Table L 1 3 Plug Code AL2 18 Table L 1 3 Plug Code AL3 Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration L Ref Number X Cleco Right Angle Attachment Table L Ref Description 24RAA06AL2 24RAA07AL2 24RAA11AL2 24RAA12AL2 34RAA08AL2 34RAA11AL2 24RAA06AL3 24RAA07AL3 24RAA11AL3 24RAA12AL3 24RAS07AL3 24RAS08AL3 34RA...

Page 24: ...e Drive Codes AM3 AH3 Cleco Right Angle Attachment Loctite 609 1 2 3 4 6 7 8 9 16 15 14 12 7 10 5 11 Loctite 271 13 Note Do not reuse nut Replace with new if disassembled maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 25: ...897 1 1 Bevel Gear Set 8 204860 1 Angle Head 9 617600 1 2 Needle Bearing 10 204933 1 Retainer Cap 11 204959 1 2 Nut 12 842274 10 20 Steel Ball 5 32 13 615645 1 3 O Ring 14 204937 1 Spindle includes Ref 15 16 15 8431048 1 3 Pin 16 8431047 1 3 Plug Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration M Ref Number X Cleco Right Angle Attachment maku GmbH Co K...

Page 26: ...23223EN 09 02 2015 N 201890 3 8 Square Drive Code AX3 Cleco Right Angle Attachment Loctite 609 1 2 3 4 6 7 8 9 14 7 10 5 11 12 15 13 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 27: ...edle Bearing 7 204898 1 1 Bevel Gear Set 8 204859 1 Angle Head 9 882629 1 2 Needle Bearing 10 204936PT 1 Retainer Cap 11 842161 11 22 Steel Ball 3 16 12 202390 1 3 O Ring 13 204940 1 Spindle 14 8431048 1 3 Pin 15 8431047 1 3 Plug Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration N Ref Number X Cleco Right Angle Attachment maku GmbH Co KG Fon 07151 903 9...

Page 28: ...PT 3 8 Square Drive Code AZ3 201979 1 2 Square Drive Code AZ4 Cleco Right Angle Attachment Loctite 609 1 2 3 4 5 6 7 8 18 16 17 9 15 14 13 12 11 Loctite 271 10 maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

Page 29: ... Nut 12 203251 1 1 Bevel Gear 13 842517 1 2 Bearing 14 847272 1 3 O Ring 15 Table O 1 Spindle 16 Table O 1 3 Retainer Pin 17 844014 1 3 Sping 18 844013 1 3 Plug Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Illustration O Ref Number X Cleco Right Angle Attachment Table O Ref Description 34RAA68AZ3 34RAA75AZ3 34RAS54AZ3 34RAA68AZ4 34RAA75AZ4 34RAS54AZ4 Right Angl...

Page 30: ...fter maintenance the release sleeve should be replaced with the same size unless one of the two conditions described below exists No Click Shutoff Replace 275 sleeve 203285 with 260 sleeve 203271 Replace 260 sleeve 203271 with 240 sleeve 205852 Multiple Clicks Shutoff Replace 240 sleeve 205852 with 260 sleeve 203271 Replace 260 sleeve 203271 with 275 sleeve 203285 Release Sleeve maku GmbH Co KG Fo...

Page 31: ...tor Assembly Cleco Service Notes Disassembly Replace Reassembly 1 2 3 1 2 3 4 Replace 0010 0254mm 0015 0381mm 24 Series 1 598 40 6mm 34 Series 1 998 50 7mm maku GmbH Co KG Fon 07151 903 95 0 Fax 07151 903 95 99 info maku industrie de ...

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