Cleaver-Brooks PCS140e.1 Installation Operation User Manual Download Page 3

Page: 3 / 28

PCS140e.1

750-329

CLEAVER-BROOKS

Pump Sequence and Pressure Control System

Model

PCS140e.1

Installation, Operation, Service and Parts Manual

Manual Part No. 750-329

Summary of Contents for PCS140e.1

Page 1: ...750 329 05 2010 Packaged Water Systems Pump Sequence Pressure Control Model PCS140e 1 Installation Operation and Parts...

Page 2: ...him of certain repetitive chores and give him more time to devote to the proper upkeep of equipment It is solely the operator s responsibility to properly operate and maintain the equipment No amount...

Page 3: ...PCS140e 1 750 329 1 CLEAVER BROOKS Pump Sequence and Pressure Control System Model PCS140e 1 Installation Operation Service and Parts Manual Manual Part No 750 329...

Page 4: ...rview 9 3 2 Data Logging 9 3 3 Remote Monitoring 9 3 4 HMI Screens 9 Main Menu Screen 10 Overview Screen 10 Overview Trend Screen 11 System Setup Menu Screen 11 Analog Input Scaling Screen 12 Digital...

Page 5: ...PCS140e 1 750 329 3 CHAPTER 5 MAINTENANCE AND TROUBLESHOOTING 19 CHAPTER 6 PARTS 21 APPENDIX A I O LISTING 22 APPENDIX B REMOVABLE MEDIA 23 APPENDIX C MODBUS SLAVE ADDRESSING 24...

Page 6: ...PCS140e 1 4 750 329...

Page 7: ...s The PCS140e 1 uses a 3 5 160x128 monochrome LCD touchscreen display The complete system comprises a pressure sensor and a control panel which houses the PLC This system is connected to a motor contr...

Page 8: ...PCS140e 1 6 750 329 1 6 Standard Warranty The standard warranty on all Cleaver Brooks Products is as set forth in form C9 188L4 Terms and Conditions of Sale...

Page 9: ...l equipment Devices such as the pump motor can introduce voltage spikes which could upset the operation of the PLC The signal cables should be run at right angles to any power wiring and must not be r...

Page 10: ...PCS140e 1 8 750 329...

Page 11: ...memory card When Data Logging is enabled data for the water level setpoint actual water pressure pump on off status pump lead lag sequence and I O status are written to a CSV file on the memory card A...

Page 12: ...ss the System Setup Menu screen The F3 button is used to access the Alarm History screen The F4 button is used to access the Alarm Summary screen Overview Screen This screen displays all the pertinent...

Page 13: ...creen displays the tank level information in a trend format The level are also displayed in numerical format System Setup Menu Screen This screen allows the operator to access the setpoint and configu...

Page 14: ...o view the status for each digital input point When an input signal is on the corresponding indicator for that point is highlighted When the input signal is off the indicator is clear On the DO Status...

Page 15: ...ameters and clear the Alarm history This screen is also used to access the System area of the PLC controller to set the time date Setpoint Entry Sceens These screens allows the operator to adjust the...

Page 16: ...sequence and total run hours for each pump The user can use this screen to change the rotation order of the pumps Pump Elapsed Hours Screen This screen shows the total elapsed run hours for each pump...

Page 17: ...g needs to be disabled before removing the memory card The data logging time interval can be adjusted on this screen as well The time range is from 1 second to 3600 seconds once per hour The data logg...

Page 18: ...y The PLC has a built in display screen It shows all the information pertaining to the LCS system and is the means for operator interface to the PLC All operating parameters are entered and or adjuste...

Page 19: ...etup menu 2 At the I O Config menu select the Analog In Config button 3 Enter appropriate parameters for the header pressure transmitter Typically the Raw signal values will be 4 and 20 mA The Scale v...

Page 20: ...owledged by touching the alarm summary and pressing the Ack or Ack All button 3 Press the F1 button to return to the Main menu Pump Sequence Entry 1 From the Main menu press the Seq button to access t...

Page 21: ...wires if necessary Transmitter Problem Check signal from the transmitter Verify that the signal corresponds to the water pressure in the header Replace transmitter Pump not running Pump not in a runn...

Page 22: ...PCS140e 1 20 750 329...

Page 23: ...PCS140e 1 750 329 21 CHAPTER 6 PARTS...

Page 24: ...2 Output I0003 Pump 3 Aux Q0003 Pump 3 Output I0004 Pump 4 Aux Q0004 Pump 4 Output I0005 Pump 1 Auto Q0005 Alarm Contacts I0006 Pump 2 Auto Q0006 Alarm Light I0007 Pump 3 Auto Q0007 I0008 Pump 4 Auto...

Page 25: ...ff the memory card via the HMI setup screen before installing or removing a Micro SD card To install a Micro SD card Align its 8 pin gold edge connector down facing the front of the HMI Carefully push...

Page 26: ...Number AQ60 Lag 3 Pump Integer 16 40060 Number AQ61 Pump 1 Hours 10 000s Integer 16 40061 Hours 10000 AQ62 Pump 1 Hours 1s Integer 16 40062 Hours AQ63 Pump 2 Hours 10 000s Integer 16 40063 Hours 1000...

Page 27: ......

Page 28: ...e mail info cleaverbrooks com Web Address http www cleaverbrooks com...