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CLEARSPAN

 DOME TENTS

Visit 

www.ClearSpan.com

 for additional products and customer assistance.

ASSEMBLY PROCEDURE 

Following the instructions as presented will help ensure 

the proper assembly of your shelter. Failing to follow these 

steps may result in an improperly assembled and anchored 

shelter and will void all warranty and protection the owner 

is entitled. 

The steps outlining the assembly process are as follows:
1.  Verify that all parts are included in the shipment. Notify  

Customer Service for questions or concerns.

2.  Read these instructions, the Must Read document, and  

all additional documentation included with the shipment  

before

 you begin assembling the shelter.

3.  Gather the tools, bracing, ladders (and lifts), and  

assistance needed to assemble the shelter. 

4.  Check the weather 

before

 you install the main cover 

and any panels (if equipped). Do not install covers or 

panels on a windy or stormy day.

5.  Re-evaluate the location and site based on the  

information and precautions presented in the  

documentation included with the shipment.

6.  Prepare the site (if applicable).
7.  Assemble the frame components in the order they are 

presented in these instructions.

8.  Assemble the frame including the struts (if equipped). 
9.  Consult the MUST READ document and properly  

anchor the assembled frame.

10. Install, tighten, and secure the main cover and panels 

(if equipped). This applies to fabric covers that stretch 

over the frame assembly. Your shelter may include roof 

panels or side panels or both.

11.  Read the Care and Maintenance information at the end  

of these instructions.

12. Complete and return all warranty information as 

instructed.

LIST OF WORDS AND PHRASES

Before you begin, it is important to become familiar with the 

words and phrases used in this instruction manual.

These words and phrases are common to most  

ClearSpan™ shelters and identify the different parts of 

the shelter. (Some are used in this document. Others may 

not apply to this particular shelter.) These terms describe 

the shipped parts and can also be found on the materials 

list/spec sheets included with the shipment. To aid in the 

assembly, read through the following definitions before you 

begin to assemble your shelter.

• 

Conduit:

 An assembly of pipes used to secure the  

main cover and end panels (if equipped). Purlins and  

some strut assemblies also consist of connected pipes  

to form a conduit. Each pipe joint of a conduit assembly  

is secured with a self-tapping Tek screw.

• 

Coupler or Fitting:

 A part of the frame assembly 

where legs, purlins and rafter pipes are inserted and  

secured. In most instances, 3-way and 4-way couplers  

are used. In some larger applications, couplers are  

used to secure the joints of the different rafter sections 

 

during the assembly of the rafters. Some shelters do 

not use couplers.

• 

Foot or Rafter Foot:

 The part attached to and found 

at the base of the rafter or leg of the shelter.  

Depending on the shelter, the foot is an optional  

purchase. Some shelters do not offer an optional foot. 

 

Some use 1-way connectors; others use ground posts. 

• 

Must Read Document:

 This document includes 

building and shelter anchoring instructions, steps for  

end wall reinforcement, safety precautions, and notices  

and warnings. The Must Read document is sent with all  

shelters and buildings. If you did not receive a Must  

Read document, contact Customer Service to request  

one. 

• 

On-Center:

 Term used to describe a measurement 

taken from the vertical center of the rafter or frame 

member to the vertical center of another.

• 

Purlin:

 The pipe assembly that runs perpendicular to  

the rafters or framework that supports the main cover.  

Purlins are found on the sides and roof areas of the  

assembled frame, are evenly spaced, and typically run  

from the front to the back of the shelter.

• 

Plain or Straight Pipe:

 A term used to describe a pipe  

that has the same diameter or width throughout its 

entire length. 

• 

Strut:

 A strut is usually a length of pipe with two  

flattened ends and is used for diagonal bracing of the 

 

shelter frame. A strut is typically secured to the frame 

work by special brackets and bolts.

• 

Swaged End or Swaged Pipe:

 The term “swaged”  

refers to the tapered end of the pipe or tube. Swaged 

ends of a pipe can be inserted into couplers and the  

straight ends of other pipes. 

• 

Tek screw:

 A self-tapping fastener used to secure pipe  

joints and to fasten brackets to rafters.

Summary of Contents for SunBurst

Page 1: ...earSpan All Rights Reserved Reproduction is prohibited without permission Revision date April 2007ldg ClearSpan SunBurst Dome Tents STK DIMENSIONS 106612 10 W x 10 L Photo may show a different but similar model ...

Page 2: ...r properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes a...

Page 3: ... with the shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of...

Page 4: ...S The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions consult the Quick Start Guide ...

Page 5: ...stration below helps identify the main parts of the shelter frame Length and design may vary 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and roof frame and attach the legs 3 Square the frame and anchor as instructed 4 Prepare and attach side panels if equipped and attach main cover 103933 3 Way Corner Coupler 103930 4 Way Crown Fitting Tent Leg Hip Rafter Base Ra...

Page 6: ...ts NOTE Secure the completed pipe assemblies to the corner couplers using the 1 4 bolts and nuts 3 Using the Front Profile diagram in the Quick Start section assemble the four 4 base rafter pipes Each base rafter is assembled using one 1 51 plain pipe 131P051D and one 1 63 swaged pipe 131S063D 4 Take the corner couplers and the assembled base rafter pipes and construct the roof frame of the tent 5...

Page 7: ...ation steps NOTE Like the main cover the optional side panels are attached to the frame using the snugger balls CC4595 in the manner illustrated Do not install panels without first anchoring the assembled frame Continue with these steps to attach the side panels 1 Unpack panels and unfold completely 2 After anchoring the frame lift the panel into position place the snugger balls through the gromme...

Page 8: ...ading the care and maintenance information that follows SHELTER CARE AND MAINTENANCE Proper care and maintenance of your shelter is important Check the following items periodically to properly maintain your shelter Regularly check the main cover and side panels if equipped to see that these remain tight and in proper repair Check connections and all fasteners including the snugger balls to verify ...

Page 9: ...9 CLEARSPAN DOME TENTS Visit www ClearSpan com for additional products and customer assistance QUICK START GUIDE 10 Wide SunBurst Dome Tent Frame shown may vary in length from actual frame ...

Page 10: ...w ClearSpan com for additional products and customer assistance CLEARSPAN DOME TENTS 10 FRONT PROFILE 131S063D 131P051D 131P090D 131S063D 131S063D 131P021D 131P021D 131P090D Corners 103933 Corners 103933 103930 ...

Page 11: ...11 CLEARSPAN DOME TENTS Visit www ClearSpan com for additional products and customer assistance CONNECTIONS Rafter Corner Connection View 1 Rafter Crown Connection View 2 ...

Page 12: ...l products and customer assistance CLEARSPAN DOME TENTS 12 CONNECTION DETAILS Base Rafter Hip Rafter 103933 3 Way Corner Tent Fitting Leg Hip Rafter 103930 4 Way Crown Fitting View 1 Rafter Corner Connection View 2 Rafter Crown Connection ...

Page 13: ...13 CLEARSPAN DOME TENTS Visit www ClearSpan com for additional products and customer assistance Space below is reserved for customer notes ...

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