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ClearSpan Solarguard House Style Assembly Manual Download Page 8

CLEARSPAN

™

 GARAGES & STORAGE SHEDS

8

Revision date: 03.03.14

RAFTER ASSEMBLY (CONTINUED)

3.  With the main rafter pipes seated at each joint and the 

rafter positioned on a flat surface, secure each joint 

with a single self-tapping Tek screw. Position Tek screw 

approximately 1'' from pipe joint. 

 

ATTENTION:

 Install the screws so they will not touch 

the cover once it is installed. This is typically on the 

backside of the rafter, which will be the surface visible 

from the inside of the shelter once the frame is  

assembled.

4.  Assemble rafters as described and continue with the 

additional steps to complete the assembly of the two 

end rafters.

END RAFTER ASSEMBLY

In addition to the steps in the previous procedure, complete 

the following steps 

for the two end rafters only

.

1.  Take one of the assembled rafters and place it on a flat 

surface.

2.  Slide six (6) end clamps and two (2) band clamps onto 

the rafter in the locations noted below. (Do not secure 

the clamps to the rafter at this time. These clamps will 

be repositioned during the frame assembly when the  

purlins are added.) 

 

1˝

Tek screw

NOTE:

 All clamps must be positioned as shown. Use 

a piece of duct tape to keep the clamps from sliding 

when the rafter is set in place.  

 

View of the end rafter and clamps as shown from the 

outside

 when the frame is assembled.

3.  Repeat the same procedure for the final end rafter.
4.  Continue with the FRAME ASSEMBLY instructions that 

follow. 

FRAME ASSEMBLY

Gather the Parts
•  All Rafter Assemblies
•  Pipe 1.315'' x 75'' Swaged 
•  Pipe 1.315'' x 25.5'' Plain 
•  Strut 5' and band clamps  

Frame Assembly Procedure:
1.  Stand one end rafter (one with the end clamps  

attached) and brace it in place as shown below. Check 

that the rafter is standing up straight (plumb). Position 

the bolt side of end clamp to the inside of the frame.

2.  Insert the plain end of one 75'' purlin pipe into each end 

clamp at the bottom of the end rafter. 

 

CAUTION:

 To prevent cover damage, the ends of the 

purlins should extend no more than ½'' past the end 

clamp. The bolt side of the end clamps must go toward 

the ''inside'' of the shelter (the same side as the purlin) 

as shown on the end rafter below.

1/2''

To the inside.

Summary of Contents for Solarguard House Style

Page 1: ...sion date 03 03 14 ClearSpan SolarGuard House Style Storage Building Photo may show a different but similar model 2014 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB01100R4 11 4 W x 8 H x 20 L ...

Page 2: ... manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before prepar...

Page 3: ...mbly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlin...

Page 4: ...chinery for lifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Sp...

Page 5: ... and show you how they are used Some parts are not shown QH1400 Band Clamp 10015106 T Fitting CC6212 Fabric Clip FA4482B Tek Screw 102855 End Clamp 102479 Cross Connector QH1061 Ratchet 102947 D ring Strap 103620b Plain End Strap Zippered End Panel Plain End Panel Swaged Plain Swaged and Plain Rafter Sections not all pieces are shown ...

Page 6: ...orage building For details please see section Assembling the House Style Storage Building Components See illustration below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame and square frame 3 Prepare end panels and insert end conduits 4 Connect end conduits and anchor the shelter 5 Attach end panels and prepare and attach ma...

Page 7: ...n accurate 90 angle or the 3 4 5 rule can be used Refer to diagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building ASSEMBLING THE BUILDING COMPONENTS NOTE Assistance is required to assemble the storage building...

Page 8: ...at this time These clamps will be repositioned during the frame assembly when the purlins are added 1 Tek screw NOTE All clamps must be positioned as shown Use a piece of duct tape to keep the clamps from sliding when the rafter is set in place View of the end rafter and clamps as shown from the outside when the frame is assembled 3 Repeat the same procedure for the final end rafter 4 Continue wit...

Page 9: ...fter and tighten the end clamp at the top of the end rafter 7 Slide a band clamp on each of the two bottom purlins between the second and third rafters Make sure the heads of the band clamp bolts are toward the outside of the shelter 48 center to center 4 48 center to center FRAME ASSEMBLY CONTINUED 8 Move to the lower end of the rafters and position the purlin 4 6 up from the finished grade 9 Ins...

Page 10: ... that the end rafter is plumb before tightening the band clamp bolts 3 Install the remaining struts and tighten all band clamps bolts 4 Secure each band clamp to each purlin or rafter using a Tek screw 5 Return to each purlin joint and secure using a Tek screw 90 11 Finish each purlin with a 25 5 pipe and use the final end rafter to complete the assembly NOTE To prevent cover damage DO NOT allow t...

Page 11: ... a 69 swaged pipe to a 66 plain pipe and secure the joint using a Tek screw FRAME TOP VIEW 3 Tape over the Tek screw to protect the end panel 4 Repeat assembly for the remaining end conduit 5 Add the T fittings at the ends of the conduits NOTE Do not insert the end conduit pipes all the way into the T fittings but instead allow room for the end rafter to be inserted later NOTE The frame is square ...

Page 12: ...plain end panel Replace the T fitting that was removed 3 On the zippered end panel insert the end conduit through the two side panels of the end panel as shown below and not through the door section ATTACH END CONDUIT ASSEMBLIES 1 Verify the end conduits of end panels are inserted into the T fittings correctly End Rafter T Fitting Allen Screw End Panel Purlin End Conduit a Lay an end panel out on ...

Page 13: ...helter using D ring straps It is stretched and secured to the remaining side with straps and ratchets The ends front and back are secured to the bottom of each end panel corner with a ratchet attached to the end panel conduit The straps to secure the ends of the main cover come pre installed NOTE When handling the main cover and setting it in position do not pull on the end straps They will pull o...

Page 14: ... lift the conduit and carry the cover toward the base of the frame 3 Toss the ropes over the frame and pull the cover into position One person is required at each rope 3 After assembling the cover conduits locate the main cover and unfold it on a clean smooth surface near the frame NOTE Unfold the main cover with the inside surface facing up 4 Locate the cover ends with strapping and align with th...

Page 15: ...e cover conduit pocket and insert a 3 section of strap through the slit and around the cover conduit 11 Thread the plain strap ends into the ratchet and slightly tighten NOTE It may be necessary to remove excess strap if it binds up in the ratchet 12 Repeat the steps for the remaining ratchet or ratchets 13 Using additional help if needed tighten the main cover beginning with the ratchets along th...

Page 16: ...objects that may accumulate on the shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause damage Check the anchoring system to ensure that all components are tight and...

Page 17: ...CLEARSPAN GARAGES STORAGE SHEDS 17 Revision date 03 03 14 QUICK START GUIDE House Style Storage Building Frame shown may differ in length from actual frame ...

Page 18: ...tchets End rafters only 131S069 131P066 12H13 A 12H13A 12H13B 131P062 Strut Connection End rafters only Position determines height Strut Connection End rafters only Position determines height Purlin Connection See connection note Purlin Connection See connection note Purlin Connection See connection note Purlin Connection See connection note Purlin Connection See connection note QH1304 Strut QH130...

Page 19: ... STORAGE SHEDS 19 Revision date 03 03 14 SIDE PROFILE PB01100R4 R R QH1061 Ratchets secured to one side of rafters indicated with R 20 0 on center 4 0 on center Rafter Spacing 131S075 131P0255 Purlin run 131S075 131S075 ...

Page 20: ...GARAGES STORAGE SHEDS 20 Revision date 03 03 14 CONNECTIONS Purlin End Rafter Connection See View 1 Strut Connection See View 2 Purlin Mid Rafter Connection See View 3 End Rafter End Conduit Connection See View 4 ...

Page 21: ...LS Coupler End Rafter END RAFTER END CONDUIT VIEW 4 End Conduit Band Clamp 1 315 STRUT CONNECTION VIEW 2 Strut Rafter PURLIN END RAFTER VIEW 1 End Clamp End Rafter Purlin PURLIN MID RAFTER VIEW 3 Cross Connector Rafter Purlin Strut Attached to Bottom Purlin in Similar Fashion ...

Page 22: ... n i w a r D e p i P 4 2 x 0 1 r e i P e t e r c n o C h t p e d e n i l t s o r f o t r o m u m i n i M e t e r c n o C i s p 0 0 0 3 y r a v l l i w g n i d l i u b f o h t d i W r e t f a R d n u o r G Customer supplied 4x4 vertical support View as seen from inside the shelter ATTENTION See Must Read document Labeled parts are shipped with purchase Customer supplies any additional components sh...

Page 23: ...CLEARSPAN GARAGES STORAGE SHEDS 23 Revision date 03 03 14 Space below is reserved for customer notes ...

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