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CLEARSPAN

 GARAGES & STORAGE SHEDS

3

Revision date: 06.11.08

ASSEMBLY PROCEDURE 

Following the instructions as presented will help ensure 

the proper assembly of your shelter. Failing to follow these 

steps may result in an improperly assembled and anchored 

shelter and will void all warranty and protection the owner 

is entitled. 

The steps outlining the assembly process are as follows:
1.  Verify that all parts are included in the shipment. Notify  

Customer Service for questions or concerns.

2.  Read these instructions, the Must Read document, and  

all additional documentation included with the shipment  

before

 you begin assembling the shelter.

3.  Gather the tools, bracing, ladders (and lifts), and  

assistance needed to assemble the shelter. 

4.  Check the weather 

before

 you install the roof cover 

and any panels (if equipped). Do not install covers or 

panels on a windy or stormy day.

5.  Re-evaluate the location and site based on the  

information and precautions presented in the  

documentation included with the shipment.

6.  Prepare the site (if applicable).
7.  Assemble the frame components in the order they are 

presented in these instructions.

8.  Assemble the frame including the struts (if equipped). 
9.  Consult the MUST READ document and properly  

anchor the assembled frame.

10. Install, tighten, and secure the end panel and main  

cover (if equipped). This applies to fabric covers that  

stretch over the frame assembly. Your shelter may  

include roof panels or side panels or both.

11.  Read the care and maintenance information at the end  

of these instructions.

12. Complete and return all warranty information if included 

and as instructed. 

LIST OF WORDS AND PHRASES

Before you begin, it is important to become familiar with the 

words and phrases used in this instruction manual.

These words and phrases are common to most  

ClearSpan™ shelters and identify the different parts of 

the shelter. (Some are used in this document. Others may 

not apply to this particular shelter.) These terms describe 

the shipped parts and can also be found on the materials 

list/spec sheets included with the shipment. To aid in the 

assembly, read through the following definitions before you 

begin to assemble your shelter.

• 

Conduit:

 An assembly of pipes used to secure the  

main cover and end panels (if equipped). Purlins and  

some strut assemblies also consist of connected pipes  

to form a conduit. Each pipe joint of a conduit assembly  

is secured with a self-tapping Tek screw.

• 

Coupler or Fitting:

 A part of the frame assembly 

where legs, purlins and rafter pipes are inserted and  

secured. In most instances, 3-way and 4-way couplers  

are used. In some larger applications, couplers are  

used to secure the joints of the different rafter sections  

during the assembly of the rafters. Some shelters do 

not use couplers.

• 

Foot or Rafter Foot:

 The part attached to and found 

at the base of the rafter or leg of the shelter.  

Depending on the shelter, the foot is an optional  

purchase. Some shelters do not offer an optional foot.  

Some use 1-way connectors or ground posts. 

• 

Must Read Document:

 This document includes 

building and shelter anchoring instructions, steps for  

end wall reinforcement, safety precautions, and notices  

and warnings. The Must Read document is sent with all  

shelters and buildings. If you did not receive a Must  

Read document, contact Customer Service to request  

one. 

• 

On-Center:

 Term used to describe a measurement 

taken from the vertical center of the rafter or frame 

member to the vertical center of another.

• 

Purlin:

 The pipe assembly that runs perpendicular to  

the rafters or framework that supports the main cover.  

Purlins are found on the sides and roof areas of the  

assembled frame, are evenly spaced, and typically run  

from the front to the back of the shelter.

• 

Plain or Straight Pipe:

 A term used to describe a pipe  

that has the same diameter or width throughout its 

entire length. 

• 

Strut:

 A strut is usually a length of pipe with two  

flattened ends and is used for diagonal bracing of the  

shelter frame. A strut is typically secured to the frame 

work by special brackets and bolts.

• 

Swaged End or Swaged Pipe:

 The term "swaged"  

refers to the tapered end of the pipe or tube. Swaged 

ends of a pipe can be inserted into couplers and the  

straight ends of other pipes. 

• 

Tek Screw:

 A self-tapping fastener used to secure pipe  

joints and to fasten brackets to rafters.

Summary of Contents for PB00556R3S

Page 1: ...6 11 08 ClearSpan Portable Freestanding Building Diagram may show a different but similar model 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB00556R3S 12 W x 10 H x 24 L PB00556R4S 12 W x 10 H x 24 L ...

Page 2: ...nd precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structure Location should be away from structures that could cause snow to drift on or around the building Do not position the shelter where large loads such as sno...

Page 3: ...the shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the f...

Page 4: ...ame and provides a mounting surface for the pivoting wheel jacks This board is required The mounting board material and fasteners needed to secure the board to the frame are not included with the shipment and must be supplied by the customer These instructions describe using 2 x 6 lumber for the mounting board This is the minimum lumber thickness needed to safely and properly secure the pivoting w...

Page 5: ...y are used All parts are not shown QH1400 Band Clamp FA4482B Tek Screw 102855 End Clamp 102479 Cross Connector QH1061 Ratchet 102947 D ring Strap 103620b Plain End Strap Swaged Unswaged Swaged and Unswaged plain Rafter Sections All parts are not shown Wheel Kit Assembly ATTENTION Actual wheel jack assembly may differ slightly in design from what is shown ...

Page 6: ...ease see the Assembling the Round Style Portable Freestanding Building Components section Consult the diagram below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame 3 Attach baseboards struts and pivoting wheel kit assemblies 4 Prepare and attach main cover NOTE Diagram shows a shelter with 4 rafter spacing Number of rafters...

Page 7: ...tapping Tek screw Position Tek screw approximately 1 from pipe joint END RAFTER ASSEMBLY In addition to the steps in the previous procedure complete the following steps for the two end rafters only 1 Take one of the assembled rafters and place it on a flat surface 2 Slide five 5 end clamps and two 2 band clamps onto the rafter in the locations noted below Do not secure the clamps to the rafter at ...

Page 8: ...ake sure the heads of the band clamp bolts are toward the outside of the shelter 4 Position the inside rafter from the end rafter using the on center rafter to rafter spacing for your building as shown in the chart below Another person is required to hold the rafter in position 5 Place a cross connector at the top of the inside rafter and insert a purlin pipe through the connector and through the ...

Page 9: ...The size and type of the boards chosen may require the use of alternative steps When properly installed mounting boards run the length of the shelter on the inside of the frame 1 Measure the board height needed using the wheel assembly in the retracted position and mark the locations on the rafter legs NOTE Building frame must rest on all rafter legs when the wheel assemblies are in the retracted ...

Page 10: ... purlin joint and secure the joint using a Tek screw if this has not been completed NOTE For some applications the lower end of each strut is attached directly to the mounting board using carriage bolts and nuts supplied by the customer View from the outside of the frame Mounting Board 90 Strut 4 Continue adding boards to complete the first run NOTE Secure all splices of the mounting board between...

Page 11: ...1 Place a wheel assembly on the ground next to each end rafter See the Quick Start Guide in back of instruction for proper locations 2 Take one wheel assembly and position it on the mounting board a few inches in from the end rafter NOTE The actual pivot wheel assembly may be different from what is shown 3 Center the assembly mark the mounting holes on the mounting board and drill the holes 4 Atta...

Page 12: ...over and setting it in position do not pull on the end straps They will pull out of the cover WARNING To prevent damage to the cover and to prevent serious personal injury DO NOT attempt to install the main cover on windy days 1 Fasten a ratchet to the end rafter using a Tek screw as shown below The ratchet should be as low as possible and still operate Repeat this step for the remaining corners E...

Page 13: ...nife Assembly Procedure 1 To pull the cover over the frame attach a rope to each end of the cover conduit Wrap the rope around the conduit a few times to prevent it from slipping off NOTE Depending on the length of the cover it may be necessary to attach additional ropes to the cover conduit between the end ropes by cutting a small opening in the cover pocket and tying the rope around the conduit ...

Page 14: ... D ring straps can be repositioned higher or lower as needed and the main cover retightened 15 Fold the skirt of main cover down and over the ratchets and D ring straps to complete the installation of the main cover 16 Read the care and maintenance information ATTACH MAIN COVER CONTINUED NOTE DO NOT cut through the main cover Cut through the conduit pocket only 11 Thread the plain strap ends into ...

Page 15: ... shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause damage Check the anchoring system to ensure that all components are tight and in good repair If the shelter is ...

Page 16: ...CLEARSPAN GARAGES STORAGE SHEDS 16 Revision date 06 11 08 QUICK START GUIDE 12 Wide Round Style Portable Freestanding Building Frame length and rafter spacing may differ from actual frame ...

Page 17: ...note Strut Connection End rafters only Position determines height Strut Connection End rafters only Position determines height 12R1301 12R1301 12R1302 12R1303 131S027 131S027 Connection Note Purlin connected to end rafters using 102855 clamp See View 1 Purlin connected to mid rafters using 102479 cross connector See View 3 Pivoting Wheels Note Mounting boards supplied by customers ...

Page 18: ...R3S R R QH1061 Ratchets secured to one side of rafters indicated with R R R R Rafter Spacing 3 0 24 0 Length 131S075 131P0735 Purlin run 131S075 131S075 MOUNTING BOARD Diagram shows the mounting board below the bottom purlin The struts can be attached to the purlin or the rafter ...

Page 19: ... date 06 11 08 SIDE PROFILE PB00556R4S 131S075 131P0735 Purlin and cover conduit run 131S075 131S075 R 4 0 Rafter Spacing 24 0 Length R R QH1061 Ratchets secured to one side of rafters indicated with R Note No ratchets required on opposite side ...

Page 20: ...CLEARSPAN GARAGES STORAGE SHEDS 20 Revision date 06 11 08 Purlin End Rafter Connection See View 1 Strut Connection See View 2 Purlin Mid Rafter Connection See View 3 CONNECTIONS ...

Page 21: ...ate 06 11 08 CONNECTION DETAILS VIEW 1 PURLIN END RAFTER End Rafter Purlin VIEW 3 PURLIN MID RAFTER End Clamp Rafter Cross Connector Purlin VIEW 2 STRUT CONNECTION Rafter Strut Band Clamp Note Strut secured to bottom purlin run in similar fashion ...

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