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ClearSpan PB00500R4 Manual Download Page 24

CLEARSPAN

™

 GARAGES & STORAGE SHEDS

24

Revision date: 06.11.08

CONNECTION - DET

AILS

View 1 

Purlin-End Rafte

r

Connectio

n

View 

2

Strut Connectio

n

Rafter

Strut

1.66 Band Clamp

End Clam

p

Purlin

Rafter

Opposite end of strut connected to  bottom purlin run in similar fashion 

using a 1.315 band clamp.

View 

3

Purlin-Mid Rafter

Rafter

Purlin

Purlin Cross Connector

Summary of Contents for PB00500R4

Page 1: ...arSpan Round Style Storage Master Photo may show a different but similar model 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB00500R4 14 W x 14 H x 24 L PB00510R4 14 W x 14 H x 28 L PB00520R4 14 W x 14 H x 36 L ...

Page 2: ... manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before prepar...

Page 3: ...mbly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlin...

Page 4: ...chinery for lifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Sp...

Page 5: ...Not all parts are shown QH1400 QH1402 Band Clamp 10015107 T Fitting CC6212 CC6213 Fabric Clip FA4482B Tek Screw 102856 End Clamp 102548 Cross Connector QH1061 Ratchet Zippered End Panel Plain End Panel Swaged Plain Swaged and Plain Rafter Sections not all pieces are shown 103395 Spin Handle 103396 Universal Joint CC2235 Zipper Extension Pole 103620b Plain End Strap ...

Page 6: ...ound Style Storage Master For details please see section Assembling the Round Style Storage Master Components See illustration below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame and square frame 3 Prepare end panels and insert end conduits 4 Connect end conduits and anchor the shelter 5 Prepare and attach end panels and ...

Page 7: ...iagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building ASSEMBLING THE ROUND STYLE STORAGE MASTER COMPONENTS NOTE Assistance is required to assemble the shelter RAFTER ASSEMBLY Gather the Parts Round Raft Positi...

Page 8: ...mbly of the two end rafters END RAFTER ASSEMBLY In addition to the steps in the previous procedure complete the following steps for the two end rafters only 1 Take one of the assembled rafters and place it on a flat surface 2 Slide five 5 end clamps and two 2 band clamps onto the rafter in the locations noted below Do not secure the clamps to the rafter at this time These clamps will be reposition...

Page 9: ...he ends of the purlins should extend no more than past the end clamp The bolt side of the end clamps must go toward the inside of the shelter the same side as the purlin as shown below 3 Position an inside rafter from the end rafter using an on center rafter to rafter spacing of 4 Another person is required to hold the rafter in position 4 Install a cross connector and insert the purlin pipe throu...

Page 10: ...ength needed to reach the end of the frame Consult the Spec Sheet for part identification 4 6 4 center to center Inside of shelter 1 2 11 Finish each purlin run using the plain shorter pipe 131P0XX and use the final end rafter to complete the assembly NOTE If the last end rafter is plumb and the purlin run extends beyond the end of the rafter cut the last section of purlin pipe to the required len...

Page 11: ... 5 Return to each purlin joint and secure using a Tek screw SQUARE THE ASSEMBLED FRAME Gather the Parts Measuring tape Tek Screws Complete these steps 1 Square the frame by measuring diagonally corner to corner and align all rafters as shown below 2 Verify that the width of each rafter is 14 center to center FRAME TOP VIEW FINISH ROUGH EDGES Gather the Parts Duct tape supplied by customer Metal fi...

Page 12: ...rafter to be inserted later PREPARE END PANELS CAUTION To prevent damage do not install end panels on a windy day Gather the Parts End Panel Solid Plain End Panel 2 Zip Zippered End Conduit Assemblies 2 Scissors Assembly Procedure 1 If the corners of the end panels have not been cut out follow this procedure 2 Remove one T fitting from the end conduit assembly and slide the end conduit assembly in...

Page 13: ...pe is flush with the bottom of the T fitting 4 Tighten the Allen screws to secure the T fitting to the end rafter and end conduit CORRECT INCORRECT ATTACH END PANEL ASSEMBLIES Gather the Parts End Panel Assemblies Fabric Clips CC6213 Divide clips equally for both end panels save four to six 4 6 clips for roll up crank assembly Tek Screws Measuring Tape Scissors Assembly Procedure 1 While standing ...

Page 14: ...l where the crank will be attached 3 Secure the conduit to the panel using fabric clips as shown below 4 Attach the universal joint to the conduit in the pocket using a Tek screw to secure the connection 5 To assemble the extension pipe connect the remaining 49 5 plain pipe and 75 swaged pipe and secure the joint using a Tek screw 6 Secure the extension pipe to the remaining end of the universal j...

Page 15: ...in pipe and add swaged pipes to arrive at the correct length This conduit is identical to the purlins that are attached to the frame a Locate all sections of pipe needed to assemble the cover conduit b Insert the swaged end of each pipe into the plain end of another pipe until the conduit is assembled c Secure each pipe joint with a Tek screw NOTE Duct tape Tek screws to prevent damage to main cov...

Page 16: ...e cover into position One person is required at each rope 4 Once the main cover is pulled into position center the cover on the frame and remove the ropes Loosely secure the ends of the cover to the ratchets attached to the front and back end panel conduits ATTENTION Do not tighten the straps at this time 5 Divide the remaining number of ratchets in half Place the ratchets on the ground next to th...

Page 17: ... of your shelter is important Check the following items periodically to properly maintain your shelter Regularly check the main cover and panels if equipped to see that these remain tight and in proper repair Check connections and all fasteners to verify that they remain tight Do not climb or stand on the shelter at anytime Remove debris and objects that may accumulate on the shelter Use tools tha...

Page 18: ...CLEARSPAN GARAGES STORAGE SHEDS 18 Revision date 06 11 08 QUICK START GUIDE 14 Wide Round Style Storage Master Frame shown may differ in length from actual frame ...

Page 19: ... View 1 Purlin connected to mid rafters using 102548 cross connector See View 3 Trimmed to fit 14R1601 14R1601 Purlin Connector See note Purlin Connector see note Purlin Connector see note 166S099 14R1602 14R1603 166P072 166S027 166S027 End Conduit and associated hardware anly used on end rafters 10015107 10015107 FRONT PROFILE ...

Page 20: ...S STORAGE SHEDS 20 Revision date 06 11 08 SIDE PROFILE PB0500R4N R R Rafter Spacing 48 24 0 Shelter Length R 131S075 131S075 131S075 131P0735 Ratchets secured to rafters indicated with R Note ratchets on opposite side ...

Page 21: ...RAGE SHEDS 21 Revision date 06 11 08 SIDE PROFILE PB0510R4N R R R Rafter Spacing 48 28 0 Shelter Length R 131S075 131S075 131S075 131P0495 131S075 Ratchets secured to rafters indicated with R Note ratchets on opposite side ...

Page 22: ... SHEDS 22 Revision date 06 11 08 SIDE PROFILE PB0520R4N R 131S075 131S075 131S075 131S075 131P0735 131S075 R R R Rafter Spacing 48 36 0 Shelter Length Ratchets secured to rafters indicated with R Note ratchets on opposite side ...

Page 23: ...CLEARSPAN GARAGES STORAGE SHEDS 23 Revision date 06 11 08 CONNECTIONS Purlin End Rafter Connection View 1 Strut Connection View 2 Mid Rafter Connection View 3 ...

Page 24: ...ILS View 1 Purlin End Rafter Connection View 2 Strut Connection Rafter Strut 1 66 Band Clamp End Clamp Purlin Rafter Opposite end of strut connected to bottom purlin run in similar fashion using a 1 315 band clamp View 3 Purlin Mid Rafter Rafter Purlin Purlin Cross Connector ...

Page 25: ...CLEARSPAN GARAGES STORAGE SHEDS 25 Revision date 06 11 08 Space below is reserved for customer notes ...

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