ClearSpan PB00400R4 Manual Download Page 24

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CLEARSPAN

™

GARAGES & STORAGE SHEDS

Revision date: 06.11.08

CONNECTIONS

Purlin-End Rafter Connection See View

Strut Connection See View

Purlin-Mid Rafter Connection See View

Summary of Contents for PB00400R4

Page 1: ...arSpan Round Style Storage Master Photo may show a different but similar model 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB00400R4 14 W x 10 H x 24 L PB00410R4 14 W x 10 H x 28 L PB00420R4 14 W x 10 H x 36 L ...

Page 2: ... manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before prepar...

Page 3: ...mbly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlin...

Page 4: ...inery for lifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Spec...

Page 5: ...y are used Not all parts are shown QH1400 Band Clamp 10015106 T fitting CC6212 Fabric Clip FA4482B Tek Screw 102855 End Clamp 102479 Cross Connector QH1061 Ratchet 102947 D ring Strap 103620b Plain End Strap Zippered End Panel Plain End Panel Swaged Plain Swaged and Plain Rafter Sections not all pieces are shown 103395 Spin Handle 103396 Universal Joint ...

Page 6: ...rage Master For details please see section Assembling the Round Style Storage Master Components See illustration below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame and square frame 3 Prepare end panels and insert end conduits 4 Connect end conduits and anchor the shelter 5 Prepare and attach end panels and main cover Ins...

Page 7: ...o diagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building ASSEMBLING THE ROUND STYLE STORAGE MASTER COMPONENTS NOTE Assistance is required to assemble the shelter RAFTER ASSEMBLY Gather the Parts Round Raft Pos...

Page 8: ...mbly of the two end rafters END RAFTER ASSEMBLY In addition to the steps in the previous procedure complete the following steps for the two end rafters only 1 Take one of the assembled rafters and place it on a flat surface 2 Slide five 5 end clamps and two 2 band clamps onto the rafter in the locations noted below Do not secure the clamps to the rafter at this time These clamps will be reposition...

Page 9: ...f the purlins should extend no more than past the end clamp The bolt side of the end clamps must go toward the inside of the shelter the same side as the purlin as shown below 3 Position an inside rafter from the end rafter using an on center rafter to rafter spacing of 4 Another person is required to hold the rafter in position 4 Install a cross connector and insert the purlin pipe through the co...

Page 10: ...th needed to reach the end of the frame Consult the Spec Sheet for part identification 4 6 4 center to center 11 Finish each purlin run using the plain shorter pipe 131P0XX and use the final end rafter to complete the assembly NOTE If the last end rafter is plumb and the purlin run extends beyond the end of the rafter cut the last section of purlin pipe to the required length Typically purlin pipe...

Page 11: ...rn to each purlin joint and secure using a Tek screw SQUARE THE ASSEMBLED FRAME Gather the Parts Measuring tape Tek Screws Complete these steps 1 Square the frame by measuring diagonally corner to corner and align all rafters as shown below 2 Verify that the width of each rafter is 14 center to center FRAME TOP VIEW FINISH ROUGH EDGES Gather the Parts Duct tape supplied by customer Metal file may ...

Page 12: ...ting is exposed when conduit is placed inside the hem d Repeat the same steps for the other end of this end panel and for both ends of the remaining end panel End Conduit through Side Panel End Conduit through Side Panel END CONDUITS ASSEMBLY Gather the Parts Pipe 1 315 x 75 Swaged 4 Pipe 1 315 x 25 5 Plain 2 Trim to fit T fittings Duct tape supplied by customer Metal Cutting Saw Tek Screws Assemb...

Page 13: ... pipe is flush with the bottom of the T fitting 4 Tighten the Allen screws to secure the T fitting to the end rafter and end conduit CORRECT INCORRECT ATTACH END PANEL ASSEMBLIES Gather the Parts End Panel Assemblies Fabric Clips Divide clips equally for both end panels save four to six 4 6 clips for roll up crank assembly Tek Screws Measuring Tape Scissors Assembly Procedure 1 While standing insi...

Page 14: ...ocket When installed correctly the conduit is flush at one end of the roll up panel and will extend an inch or so beyond the other end of the panel where the crank will be attached 3 Secure the conduit to the panel using fabric clips as shown below 4 Attach the universal joint to the conduit in the pocket using a Tek screw to secure the connection 5 Attach the 73 5 plain pipe to the other end of t...

Page 15: ... of the conduit Repeat this step in all four corners Tek Screw End Panel End Conduit Ratchet 6 2 Assemble two main cover conduits Start each conduit assembly with one plain pipe and add swaged pipes to arrive at the correct length This conduit is identical to the purlins that are attached to the frame a Locate all sections of pipe needed to assemble the cover conduit b Insert the swaged end of eac...

Page 16: ...nduit lift the conduit and carry the cover toward the base of the frame 3 Toss the ropes over the frame and pull the cover into position One person is required at each rope 4 Once the main cover is pulled into position center the cover on the frame and remove the ropes Loosely secure the ends of the cover to the ratchets attached to the front and back end panel conduits ATTENTION Do not tighten th...

Page 17: ...As previously described make a slit in the cover conduit pocket and insert a 3 section of strap through the slit and around the cover conduit 11 Thread the strap ends into the ratchet and slightly tighten NOTE It may be necessary to remove excess strap if it binds up in the ratchet 12 Repeat the steps for the remaining ratchet or ratchets 13 Using additional help if needed tighten the main cover b...

Page 18: ... shelter Use tools that will not damage the cover when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Check the contents of the shelter to verify that nothing is touching the cover or the side panels that could cause damage Check the anchoring system to ensure that all components are tight and in good repair If the shelter is ...

Page 19: ...CLEARSPAN GARAGES STORAGE SHEDS 19 Revision date 06 11 08 QUICK START GUIDE 14 Wide Round Style Storage Master Frame shown may differ in length from actual frame ...

Page 20: ...in Connection See Note Purlin Connection See Note Purlin Connection See Note Connection Note Purlin connected to end rafters using 102855 clamp See View 1 Purlin connected to mid rafters using 102479 cross connector See View 3 131S075 131S075 131P0255 Trimmed to fit 10015106 10015106 End Conduit and associated hardware only used on end rafters QH1061 QH1061 ...

Page 21: ...CLEARSPAN GARAGES STORAGE SHEDS 21 Revision date 06 11 08 SIDE PROFILE PB0400R4N 131S075 131S075 131S075 131P0735 R R R Ratchets secured to one side of rafters indicated with R 48 Rafter Spacing ...

Page 22: ...LEARSPAN GARAGES STORAGE SHEDS 22 Revision date 06 11 08 SIDE PROFILE PB0410R4N 131S075 131P0495 131S075 131S075 131S075 R R R R Ratchets secured to one side of rafters indicated with R 48 Rafter Spacing ...

Page 23: ...SPAN GARAGES STORAGE SHEDS 23 Revision date 06 11 08 SIDE PROFILE PB0420R4N 131S075 131P0735 131S075 131S075 131S075 131S075 R R R Ratchets secured to one side of rafters indicated with R R 48 Rafter Spacing ...

Page 24: ...CLEARSPAN GARAGES STORAGE SHEDS 24 Revision date 06 11 08 CONNECTIONS Purlin End Rafter Connection See View 1 Strut Connection See View 2 Purlin Mid Rafter Connection See View 3 ...

Page 25: ...vision date 06 11 08 CONNECTION DETAILS Rafter Strut Rafter Rafter Purlin Cross Connector View 1 Purlin End Rafter View 2 Strut Connection View 3 Purlin Mid Rafter Rafter Purlin End Clamp Opposite end of strut is connected to lower purlin ...

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