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ClearSpan COVERED CORRAL, Manual

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ClearSpan COVERED CORRAL Manual Download Page 31

31

CLEARSPAN

™

 HIGH-CROWN ARENA

Revision date: 09.25.15

CONNECTION - DET

AILS

1/2" x 4" hex bolt lock washer and nu

t

1/2" x 5 1/2" hex bolt lock washer and nu

t

3/8" x 1" hex bolt and nut with 3/8" flat washer and 3/8" lock washer

-Flat washer MUST be installed on to

p

of purlin -Lock washer MUST be installed on botto

m

of purlin connector

105094 Couple

r

(Inside Rafter Pipes)

Purlin

Purlin

Rafter

1/2" x 4" hex bolt lock washer and nu

t

105092 End Pipe

Connecto

r

105098 Pipe fitting (from 104302 foot

)

5/16" x 2 1/2" hex bolt and nu

t

Sidewall Pipe

1 1/2" Carriage bolt

s

with lock washer and nu

t

from the 104302 foot

FAH542 1/2" Grade 5 bolt FALB73 1/2" Grade 5 nu

t

with 1/2" lock washer

V

IE

W

 2

R

A

F

T

E

R

 -

 P

U

R

LI

N

V

IE

W

 1

S

ID

E

W

A

LL

 -

 R

A

F

T

E

R

Summary of Contents for COVERED CORRAL

Page 1: ...1 CLEARSPAN HIGH CROWN ARENA Revision date 09 25 15 2015 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS 106659 60 Diameter CLEARSPAN COVERED CORRAL ...

Page 2: ... structure Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure Always consult local and regional building codes before you begin The following suggestions and precautions will help you determine whether your selected location is the ...

Page 3: ...nitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and ...

Page 4: ...listed on the Bill of Materials Spec Sheets are present If anything is missing or you have questions consult the Pictorial Parts Guide and all shelter diagrams throughout these instructions for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing the fasteners if used QUICK START GUIDE For a quick overview of this shelter and its component...

Page 5: ...s and diagrams Some parts are not shown AS1027 3 16 Cable Clamp AS1103 3 16 Cable Thimble GW1172 Turnbuckle 10015108 Tee Coupler 10015808 Cross Connector 104302 Pipe Fitting w Base base is not used QH1065 2 Ratchet 105092 End Pipe Connector 105350 Purlin Connection Bracket 105238 3 50 Band Clamp 106108 Fixed Wheel 105099 Corral Crown 105123 Mounting Base 105095 Pipe to Wheel Connection Plate 60DA1...

Page 6: ...tion describes assembling your building For details of each assembly procedure consult the Quick Start Guide and the individual sections of this guide See illustration below to identify main parts of shelter 1 Grade level and layout the site and identify the required parts for each assembly procedure 2 Dig post holes and set posts 3 Assemble the main frame and install cables 4 Assemble the gate 5 ...

Page 7: ... 1 Choose a building location and level and grade the site 2 Consult the Ground Post Layout diagrams in the Quick Start section to measure and mark each ground post hole location 3 At each ground post location mark dig a 24 post hole a minimum of four feet 4 deep A power auger works best to dig the holes 1 SETTING THE POSTS The ground posts on either side of the gate opening are different from the...

Page 8: ...9 5 plain pipes 2 Slide a single socket tee coupler 10015108 onto two 2 of the assembled frame tubes top and bottom and a two socket cross connector 10015808 onto the third frame tube middle 3 Locate six 6 104302 pipe fittings w base Remove and discard the bases from each fitting leaving the pipe ends and fasteners 4 Using a 5 16 x 2 bolt 5 16 nut and the pre drilled holes attach one pipe end see ...

Page 9: ...45 vertical pipe into the two socket cross connector on the middle frame tube and secure using the Allen key See Step 5 for socket bolt orientation 8 Attach middle frame tube to groundposts as previously described 9 Repeat Steps 6 7 to attach the second 45 vertical pipe and top frame tube NOTE Verify the socket bolts of the tee coupler on the top tube face the inside of the corral 10 Once all fram...

Page 10: ...rst hole only 4 Using a 1 2 X 5 1 2 bolt 1 2 lock washer and 1 2 nut FALB08B install two purlin connection brackets to the rafter pipe using the second hole as shown Do not tighten the 5 1 2 bolts at this time 5 Tape the rafter splice with duct tape to protect the cover 6 Repeats Steps 2 through 5 for the remaining rafter splices Verify that the 60DA3502D rafter pipe is attached at the top of the ...

Page 11: ...de 5 hex nut 110951 A325 1 2 x 1 1 2 hex bolt galv and 106977 nut A325 1 2 galv FAMA40B 1 2 Lock Washer The following steps describe one way to install the rafters 1 Install a 105123 mounting base plate in the open top of each ground post as shown below Do not attach at this time 2 Using a 110951 1 2 x 1 1 2 bolt FAMA40B lock washer and 106977 1 2 nut attach the 105099 crown to the top end of one ...

Page 12: ...tional lifts choose two more rafters and attach these to the ground posts and to the crown as previously described See previous page for rafter placement 5 After the first three rafters are secured in place install the remaining rafters to complete the rafter frame 6 Return to and check all rafter mounting bolts to ensure that all bolts and nuts are properly tightened 7 Once rafters are set instal...

Page 13: ...cket holes and insert two bolts with flat washers on top of the purlin Secure with a lock washer and nut NOTE The flat washers may overlap each other due to placement of the holes DO NOT TIGHTEN THE PURLIN MOUNTING BOLTS AT THIS TIME 2 Install the remaining purlins to complete the first ring 3 Move to the next rafter joint and repeat the previous steps to attach the next ring of purlins to the sec...

Page 14: ...acement 3 Grasp both sections of the cable near the thimble and position one cable clamp one inch away from the thimble as shown above Position the clamp on the cable with its U bolt portion over the short dead section of the cable 4 With the saddle portion of the cable clamp in position on the live section of cable thread the nuts onto the U bolt section of the clamp and tighten slightly to maint...

Page 15: ...ng the cable to the rafter ATTENTION The clamps must remain close to the rafter to keep the cable loop in place around the end pipe connector of the rafter 1 Cable assem blies Turnbuckle 2 3 2 Thread the 8 end of the cable assembly through the previously attached band clamp and down to the ground post where the rafter is attached 3 Using two 2 additional cable clamps secure the cable around the en...

Page 16: ...oss one another See diagram to the right 3 Using a turnbuckle cable thimbles and cable clamps assemble the 21 cross cable as previously described in the Rafter Cable Assembly instructions 4 Repeat steps to cut and assemble the remaining 21 length of cable and the two 17 lengths of cable 5 Loop the end of one 21 cable assembly around the end pipe connector and attach using cable clamps as previousl...

Page 17: ...able and the rafter it is attached to should be about the same for all cables 4 Once all rafter cables are snug move to the cross cables at one location and measure diagonally from connection point to connection point for each cable pair See diagram below 5 Tighten each turnbuckle as needed so the dimensions measured for each cable pair between the connection points are the same NOTE Tighten the c...

Page 18: ...190S099D and one 1 79 1 2 plain drilled pipe 190P0795D 2 Slide one 1 single socket tee coupler over the end of the top and bottom horizontal frame member as shown below Do not tighten at this time Install all fittings with the lock screw to the outside 3 Slide the proper pipe fittings on each pipe as shown on the diagram Do not tighten at this time 4 Locate six 6 104302 pipe fittings w base Remove...

Page 19: ...te to swing on the hinges only 9 Once the gate is assembled set it in place and attach it to the ground post hinge side using FAH142B bolts flat washers and self locking nuts Use a lift and assistants to set the gate in place ATTENTION Install the lock nuts until each is seated and then loosen each nut one quarter to one half of a turn so the gate is able to swing on the ground post brackets 10 Co...

Page 20: ...length 4 Cut the cable again so the turnbuckle is positioned as shown below when it is installed 5 Secure the turnbuckle to the cables as previously described in these instructions 6 Drill a 3 8 hole through the top and bottom frame pipes horizontal as shown approximately 1 2 in from the single socket tee couplers 7 Thread a cable end through both holes and secure the cable using two 2 cable clamp...

Page 21: ... ground post where the top horizontal tube of the sidewall frame is located drill the mounting hole and attach the first ratchet Use one 1 FAG369B hex bolt for each 2 ratchet 2 Measure down approximately 30 and attach the second ratchet as shown below 3 Repeat the above steps to attach all remaining ratchets to the ground posts NOTE Attach ratchets in the same position on each ground post 4 After ...

Page 22: ... to the cover and to prevent serious personal injury DO NOT attempt to install the main cover on windy days 1 Spread the main cover out on the ground near the assembled frame with the top outside of the cover facing up Black straps will be on the underside NOTE Verify that nothing on the ground will damage the cover when it is unrolled 2 Fold or roll the opposite edges evenly to the center 3 Next ...

Page 23: ...ratchet to the underside or side of each rafter Verify that the ratchet does not touch the cover and that the cable does not hamper its operation 5 Insert the upper and middle straps into the corresponding ratchets to temporarily secure the cover Do not tighten at this time Straps must remain loose to allow cover adjustment 6 Begin at the top of the corral and tighten the upper ratchets to pull th...

Page 24: ...side of the gate insert one cover conduit into the cover pocket in the cover skirt See the dashed line in the photo below ATTENTION Additional help is needed when feeding the conduit into each pocket 5 Take another conduit assembly move to the next pocket and insert the conduit into that pocket Repeat the procedure until all cover conduits are installed in a pocket NOTE Installing a section of con...

Page 25: ...ew from inside the shelter 9 Using the location of the pre drilled U bolt holes in the conduit as a guide remove approximately six inches 6 of the pocket cover material from the cover pocket to expose the U bolt holes in each of the conduit pipes 10 Using a pipe wrench if needed twist each conduit pipe so the U bolt holes point up and down to properly install of the U bolts 11 Attach a U bolt to t...

Page 26: ... conduit coupler and secure the coupler to the conduit pipes using two 2 Tek screws for each pipe 16 With all conduit assemblies secured at each coupler tighten all lower QH1065 ratchets NOTE Remember to keep the covered centered as you install and tighten the straps If too much strap builds up in the ratchet loosen the ratchet remove the excess strap and retighten as needed 17 After the main cove...

Page 27: ...amage DO NOT install the cover or side panels on a windy or stormy day Complete the following steps to install the side panels 1 Unfold a side panel and position it between two ground posts along the outside of the corral frame 2 With assistance lift and position side panel into the correct place 3 Take the snugger ball tie downs feed the stretch cord through a grommet and attach the panel to the ...

Page 28: ...er at anytime Remove debris and objects that may accumulate on the shelter cover Use tools that will not damage the cover or end panels when removing debris Remove snow to prevent excess accumulation Use tools that will not damage the cover when removing snow Never allow snow to accumulate on the cover Check the contents of the shelter to verify that nothing is touching the cover that could cause ...

Page 29: ...CLEARSPAN HIGH CROWN ARENA Revision date 09 25 15 QUICK START GUIDE Covered Corral Height 8 Sidewall 60 On Center Diameter 26 8 1 2 Height Ground to Top of Dome GROUND LEVEL FRONT Ground Level Ground Level ...

Page 30: ...SPAN HIGH CROWN ARENA 30 Revision date 09 25 15 CONNECTIONS Rafter Purlin Connection View 2 Sidewall Rafter Connection View 1 Cabling Pattern in every fourth bay 3 bays total Detail Outlined in instructions ...

Page 31: ...op of purlin Lock washer MUST be installed on bottom of purlin connector 105094 Coupler Inside Rafter Pipes Purlin Purlin Rafter 1 2 x 4 hex bolt lock washer and nut 105092 End Pipe Connector 105098 Pipe fitting from 104302 foot 5 16 x 2 1 2 hex bolt and nut Sidewall Pipe 1 1 2 Carriage bolts with lock washer and nut from the 104302 foot FAH542 1 2 Grade 5 bolt FALB73 1 2 Grade 5 nut with 1 2 lock...

Page 32: ...PAN HIGH CROWN ARENA 32 Revision date 09 25 15 SIDE WALL DETAILS 190P045 Two Socket Cross Single Socket Tee Single Socket Tee 105098 Pipe Connector From the 104302 105092 End Pipe Connector 190S099D 190P0795D ...

Page 33: ...from 104302 foot 1 2 x 1 1 2 stainless steel carriage bolt and lock nut with flat washer 190P0292 190P0292 190P0265 All other Door Vertical Pipes 26 5 Two Socket Cross Single Socket Tee 190P074 190P074 190P0795D 190P0795D 190S099D Cable Assembly Field drill through the horizontal pipes near the pipe couplers See instructions A ...

Page 34: ...ructure Determine the location of one ground post along the marked circumferance and drive a stake Tie a 15 6 3 8 length of rope to the stake Use rope to measure and mark the location of the next ground post and drive another stake Allow extra rope to tie to the stake On center dimension is 15 6 3 8 Repeat the process to find the locations of the remaining ground posts Center to Center 24 Augur us...

Page 35: ... 3 8 1 5 6 3 8 C e n t e r t o C e n t e r C e n t e r t o C e n t e r 4 2 5 1 8 5 0 9 1 8 720 60 0 Center to Center Gate Opened 24 Augur used for side wall posts Concrete used to fill holes A DETAIL A SCALE 1 8 105098 Pipe Connector part of the 104302 foot QH1061 Ratchet ...

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