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ClearSpan CL108544, Manual

The ClearSpan CL108544 user manual is an essential guide to ensure seamless operation of this exceptional product. Available for free download from our website, this comprehensive manual provides step-by-step instructions, troubleshooting tips, and detailed information on maximizing the performance of your ClearSpan CL108544.

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CLEARSPAN

™

 FABRIC STRUCTURES

14

Revision date: 09.08.09

ATTACH MAIN COVER

Gather the parts:

Main cover (with conduits inserted)

• 

Ropes (provided by customer) or strap long enough to reach over the frame

• 

Box cutter or utility knife 

• 

WARNING:

 

To prevent damage and injury, do not leave the cover 

unattended if it has not been properly secured.

 The ropes can be used to 

temporarily keep the cover from blowing off the frame.

Assembly Procedure

To pull the cover over the frame, attach ropes or straps to both ends of the 

1. 

cover conduit positioned 

furthest from the frame (or on top of a fan-folded 

cover)

. Wrap the rope around the conduit to prevent it from slipping off. 

NOTE:

 It may be necessary to attach 

additional ropes to the cover conduit 

between the end ropes by cutting a small 

opening in the cover pocket and tying the 

rope around the conduit. DO NOT cut 

through the main cover. 

Cut through the 

conduit pocket only.

Once the main cover is pulled into position, center the cover on the frame 

4. 

(end-to-end and side-to-side).  

 

WARNING:

 

To prevent damage and injury, do not leave the cover 

unattended if it has not been properly secured.

 

Locate the black straps at the front and rear hems and feed the straps 

5. 

through the center slot in each end ratchet (QH1061). Operate the ratchet 

to wrap the strap onto the center hub just enough to keep the strap secure.   

NOTE:

 Use lifts 

and additional 

assistants (if 

needed) to help 

pull the cover 

up and over the 

frame.

Shelter shown above may be a different style or length.

Cover 

Conduit

Ropes

NOTE:

 Do not tighten completely at this time. This helps to temporarily 

secure the cover.
Tie the ropes (or straps), used to pull the cover into position, to the frame to 

6. 

help hold the cover.
Continue with the installation of the side straps.

7. 

Photo shows the 

QH1061 ratchet 

attached to the end 

rafter. QH1061 is 

used to secure the 

bonnet portion of the 

main cover.

Main Cover 

Bonnet

NOTE:

 Cover shown 

may differ from the 

actual cover for your 

building.

With all ropes attached to the cover conduit, lift and carry the conduit and 

2. 

cover toward the base of the assembled frame. (Skip if cover is fan-folded.)
Set the conduit down, toss the ropes over the frame, and pull the cover into 

3. 

position. Position one person at each rope. 

Verify that the cover pockets are 

to the inside of the building. This will be the underside of the cover when it 

is pulled into position on the frame. 

 

Summary of Contents for CL108544

Page 1: ...ide Profile Connection Call Out Connection Details Rafter Pipe Details 3 17 2009 Cover and End Panel Details N A Width Center Center Sidewall Height Rafter Spacing Length Center Center Rafter Tubing Cover Conduit Tubing Height Ground Peak Purlin Tubing of Runs Cover Info End Wall Door End Wall Tubing End Panel Info CONTENT GUIDE N A 1 66 Round 12 5oz Shelter Information construction C 38 0 16 1 3 ...

Page 2: ...s an important step before you begin to assemble the structure Always consult local and regional building codes before you begin The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structur...

Page 3: ...ons before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secu...

Page 4: ...do not need to open the plastic bags containing the fasteners if used SHELTER CARE AND MAINTENANCE Proper care and maintenance of your shelter is important Check the following items periodically to properly maintain your shelter Inspect the shelter and all components frequently and regularly Regularly check the main cover and panels if equipped to see that these remain tight and in proper repair C...

Page 5: ...t can be used to ensure an accurate 90 angle or the 3 4 5 rule can be used Refer to diagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle After squaring the position of the building and placing a stake at all corners 3 string a line between the stakes to mark the base of the building Next mark a line on the ground using the strings between the stakes as...

Page 6: ...16 1 3 4 H x 56 L 3 17 2009 Ground Level D C B A A B C D 1 2 3 4 5 6 7 8 8 7 5 6 4 3 2 1 Engineering Approval Manger Approval Design Approval Shelter Description Shelter Dimensions Shelter Sku Number 38 x 56 Economy Building Drawn By Creation Date Last Revision Date CL108544 QH1061 Ratchet Attach to End Rafters only QH1061 Ratchet Attach to End Rafters only ...

Page 7: ... Approval Manger Approval Engineering Approval CL108544 C1 1 0 SIDE PROFILE 38 W x 16 1 3 4 H x 56 L 3 17 2009 R R 108539 Cable Cable 108539 108539 R R R R R R NOTE R indicates ratchet locations 108539 Side Wall Cable Assembly F1 1 0 View 1 8 0 Rafter Spacing Center to Center 56 0 Length 6 166S099 1 166P096 1 66 Cover Conduit Pipe Assembly Purlin Tek Screw Connection F1 1 0 View 2 Secure QH1065 ra...

Page 8: ...g Shelter Description Shelter Dimensions Shelter Sku Number Last Revision Date Creation Date Drawn By CL108544 D1 1 0 CONNECTIONS 38 W x 16 1 3 4 H x 56 L 3 17 2009 End Rafter Purlin Connection E1 1 0 View 1 Rafter Foot Connection E1 1 0 View 2 Mid Rafter Purlin Connection E1 1 0 View 3 QH1061 ratchet attached to end of end rafter QH1065 ratchet attached to side of same rafter ...

Page 9: ... 2 Nut End Rafter 105350 Purlin Connection Bracket Rafter Coupler See Detail Below Mid Rafter 105350 Purlin Connection Bracket 3 8 x 1 Bolt 3 8 Nut 108539 1 2 x 5 1 2 Bolt 1 2 Nut 1 2 x 4 1 2 Bolt 1 2 Nut QH1065 Ratchet 108539 CONNECTION DETAILS View 1 End Rafter Purlin Connection View 2 Rafter Foot Connection 38 W x 16 1 3 4 H x 56 L 3 17 2009 View 3 Mid Rafter Purlin Connection CL108544 Rafter F...

Page 10: ...r Sku Number Shelter Dimensions Shelter Description Design Approval Manger Approval Engineering Approval F1 1 0 CONNECTION DETAIL 38 W x 16 1 3 4 H x 56 L 3 17 2009 CL108544 View 2 Cable Clamps Cable Clamps Cable Thimble Jaw Jaw Turnbuckle Cable Thimble View 1 Side Wall Cable Assembly Conduit Tek Screw Connection Typical cable to frame connection Customer Supplied Baseboard ...

Page 11: ...6 7 3 8 BEND LCTN N A DEGREE N A DRILL 9 16 38R40P4D DIA GA 4 00 10 GA PRE BEND 6 8 1 2 TYPE Plain PT TO PT 6 7 1 4 BEND LCTN N A DEGREE N A DRILL 9 16 38R40P3D DIA GA 4 00 10 GA PRE BEND 6 8 1 2 TYPE Plain PT TO PT 6 7 1 2 BEND LCTN N A DEGREE N A DRILL 9 16 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 5 6 4 3 2 1 Drawn By Creation Date Last Revision Date 38 x 56 Economy Building Shelter Sku Number Shelte...

Page 12: ...6 1 1 4 8 D C B A A B C D 1 2 3 4 5 6 7 8 8 7 5 6 4 3 2 1 Drawn By Creation Date Last Revision Date 38 x 56 Economy Building Shelter Description Shelter Dimensions Shelter Sku Number Design Approval Manger Approval Engineering Approval H1 1 0 MAIN COVER DETAILS 38 W x 16 1 3 4 H x 56 L 3 17 2009 CL108544 Over The Top Measurement 54 4 652 ...

Page 13: ...eded to assemble a the cover conduit Insert the swaged end of each pipe into the b plain end of another pipe until the conduit is assembled See Side Profile diagram Secure each pipe joint with a Tek screw c Use duct tape to tape over each Tek screw d Locate the main cover and unfold it on a clean smooth surface near the frame Unfold the main cover with the inside surface facing up and the straps 2...

Page 14: ... has not been properly secured Locate the black straps at the front and rear hems and feed the straps 5 through the center slot in each end ratchet QH1061 Operate the ratchet to wrap the strap onto the center hub just enough to keep the strap secure NOTE Use lifts and additional assistants if needed to help pull the cover up and over the frame Shelter shown above may be a different style or length...

Page 15: ...n cover was pulled in place a slit in the cover pocket may already be present NOTE Do not tighten completely at this time Frame and ratchet location differ from actual frame Steps to install the main cover are similar however Feed one end through the slot in the cover pocket and around the conduit 3 Feed both ends of the strap through the slot in the ratchet and slightly 4 tighten the ratchet Repe...

Page 16: ...it and feed it into the stretch pocket from 1 the bottom at one end of the cover Insert the plain end of the conduit into the pocket so the next section can be joined to the first Photo shows a similar cover and the location of the stretch pocket Cover is shown with the underside facing up which is the side visible from inside the frame when the cover is installed For some covers the notched porti...

Page 17: ...d take one end of the bulk roll of 1 strapping and weave it around the end rafter and PVC conduit Continue weaving the strap around the end rafter and PVC conduit working 8 up and over the rafter and down to the other end of the PVC conduit NOTE Keep the strapping snug during this step but do not over tighten Also maintain a even distance between the end rafter and the PVC conduit Photo shows how ...

Page 18: ... the strap The strapping will 12 pull against the strapping installed at the other end of the frame TIGHTEN THE SIDE RATCHETS Verify that the cover is in the desired position and centered on the frame Loosen and reposition if needed Continue with these steps to tighten the side ratchets Move to the side ratchets attached to each leg of one rafter Begin at an 1 inside rafter near the center of the ...

Page 19: ...19 CLEARSPAN FABRIC STRUCTURES Revision date 09 08 09 This page is reserved for customer notes ...

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