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11

CLEARSPAN

 POLY BUILDINGS

Revision Date: 03.13.08

4.  With the first end rafter standing, plumb, properly 

secured, and width on-center, set the first interior rafter 

in place.  

 

IMPORTANT:

 Consult the Side Profile Diagram in the 

Quick Start section to determine if the next rafter in line 

is with or without an attached ratchet.  

 

During the frame assembly, 

install all rafters with an 

attached ratchet in the correct frame location.

5.  Place a cross connector at the top of the inside rafter, 

align it with the QH1070 pipe strap attached to the end 

rafter in the same location, and insert the 

plain end

 of 

the purlin pipe (131S075) through the connector and 

through the 

pipe clamp at the top of the end rafter

.

6.  Verify that both rafters are plumb and properly spaced 

(3'-11 5/8" center-to-center).

7.  Verify that the purlin does not extend beyond the end 

rafter and tighten the cross connector at the 

top of the 

interior rafter.

 (See dashed line in the insert above.)

8.  Return to and tighten the QH1070 pipe strap at the top 

of the end rafter to secure the purlin.  

 

FRAME ASSEMBLY (CONTINUED)

NOTE:

 To prevent cover damage, do not allow the 

purlin to extend beyond the edge of the end rafter. See 

dashed line in previous diagram for details.

9.  Secure the purlin to the QH1070 strap by driving a Tek 

screw through the strap and into the purlin pipe. See 

the arrow in the insert of the previous diagram. 

10. With the first section of the top, center purlin in position,  

move to the bottom of the rafter, verify that the rafter 

spacing between the end rafter and the first interior 

rafter is 3'-11 5/8" on-center, and install the first section 

of purlin pipe at this location. 

Verify that rafters are 

plumb.

11.  Move to the other side of the rafter and repeat Step 10.
12. Install the first pipe section of remaining purlins. (There 

are eleven (11) purlins between each rafter.) Consult 

the Frame Diagram shown earlier in these instructions 

for purlin location. 

 

ATTENTION:

 To prevent cover damage, DO NOT allow 

the purlin pipes to extend beyond the end rafter. 

To 

protect the cover, tape all rafter joints with duct tape.

13. Verify that purlins are running parallel with each other.
14. Return to 

each purlin and cross connector

 and secure 

the cross connector to the rafter and the purlin to the 

cross connector. See the example diagram below. 

3'-11 5/8" 

On-Center

View 

is from 

inside the 

shelter.

Frame shown may differ from actual frame, illustration 

purposes only. All cross-connectors will align with the QH1070 

pipe straps attached to the end rafters when properly installed.

Attach center 

purlin first.

Tek Screw

Position Tek screws so they will not contact the cover 

once it is installed.

15. Repeat the steps to set and secure the remaining 

interior rafters for the length of the building. 

 

IMPORTANT:

 During assembly, consult the Side Profile 

Diagram in the Quick Start section to determine the 

positions of the interior rafters that include ratchets and 

those that do not.

16. Finish each purlin run using a 45.5" pipe (131P0455) 

positioned between the last interior rafter and the final 

end rafter to complete the assembly.

17. With all rafters in place, continue with the cable 

assembly procedures.

Cross Connector 

to Rafter Tek 

Screw

Purlin to Cross 

Connector Tek 

Screw

Rafter

Purlin

Summary of Contents for 107769

Page 1: ...evision Date 03 13 08 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission ClearSpan 34 Wide Free Standing Building Photo may show a model of a different length STK DIMENSIONS 107769 34 W x 17 H x 40 L ...

Page 2: ...e Failing to anchor the shelter properly will void the manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether ...

Page 3: ...before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secured ...

Page 4: ...onsult the Pictorial Parts Guide and all shelter diagrams throughout these instructions for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing the fasteners if used QUICK START GUIDE For a quick overview of this shelter and its components consult the Quick Start Guide near the back of these instructions The pages of the Quick Start Guide...

Page 5: ...uide for additional details and diagrams All parts are not shown FA4482B Tek Screw QH1061 1 Ratchet 100441 Nut Setter Swaged Plain Swaged and Plain Rafter Sections QH1065 2 Ratchet AS1003 3 16 Cable Clamp AS1083 3 16 Cable Thimble 104189 Turnbuckle 102546 Cross Connector QH1070 Pipe Strap 103856 Band Clamp FAH325B FALB32B Carriage Bolt Nut 104302 Pipe Fitting w Plate ...

Page 6: ...y include Amount of working area Available lifts and work platforms Number of assistants Inside View Interior Rafter End Rafter Cable Assemblies 34 on center Purlin OVERVIEW This section describes assembling your free standing building For details of each assembly procedure consult the Quick Start Guide and the individual sections of these instructions See illustration below to identify main parts...

Page 7: ...iples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building 4 Next paint or mark a line on the ground using the strings between the stakes as guides Space below is reserved for customer notes NOTE If a baseboard is used drill holes ...

Page 8: ... of the rafter in the locations shown below and on the Front Profile diagram in the Quick Start section at the back of these instructions The QH1070 straps should remain loose do not fully tighten at this time 4 Move to the end of each rafter leg and slide one 1 103856 band clamp onto each leg 5 Attach a ratchet QH1065 and rafter foot to each leg of the rafter using a 3 8 x 3 bolt and 3 8 nut Secu...

Page 9: ...r damage when it is installed 3 Repeat the steps to assemble the remaining interior rafters that include QH1065 ratchets Consult the Side Profile Diagram in the Quick Start Guide near the back of these instructions to view the position and number of interior rafters with ratchets Do not use the QH1061 ratchets during this procedure use only the remaining QH1065 ratchets ATTENTION After assembling ...

Page 10: ... rafter foot 104302 to the rafter using the 3 8 hex head bolt FAG363 and nut FALB04B INTERIOR RAFTER ASSEMBLIES CONTINUED 3 Repeat Step 2 to attach the remaining rafter foot 4 Repeat the above procedure to assemble the remaining interior rafters without ratchets 5 Place all interior rafters without attached ratchets in a pile separate from either of the other rafter piles NOTE You must be able to ...

Page 11: ... end rafter and the first interior rafter is 3 11 5 8 on center and install the first section of purlin pipe at this location Verify that rafters are plumb 11 Move to the other side of the rafter and repeat Step 10 12 Install the first pipe section of remaining purlins There are eleven 11 purlins between each rafter Consult the Frame Diagram shown earlier in these instructions for purlin location ...

Page 12: ...ies Always measure before cutting the cable ATTENTION One 1 turnbuckle and two 2 cables are used for each cable assembly type For best results and the least cable waste use the diagram on the following page and measure the distance required for a specific cable Additional cable length is needed to anchor the cable to the frame and to attach the cable sections to the turnbuckle Measure and cut the ...

Page 13: ... insert in the diagram below for Steps 11 and 12 12 Insert the 5 16 x 5 carriage bolt FAH325B down through the 5 16 hole add a 5 16 nut and tighten 13 Repeat Steps 11 and 12 for the remaining rafter purlin position at the other end of the frame 14 Attach the cables to the assembled frame See the diagrams below and in the Quick Start section of these instructions for details and cable locations The...

Page 14: ...way to attach the cable assemblies to the building Do not tighten the cables until the frame is properly and securely anchored to the site as described in the Must Read document NOTE The positions of the cable assemblies are identical for the opposite side and the remaining end of the building that are not shown Consult the Side Profile Diagram in the Quick Start section for rafter spacing and cab...

Page 15: ...ng Tek screws FA4482 NOTE If you cannot find the QH1061 end ratchets verify that these were not attached to an interior rafter during the rafter assembly Remove from the interior rafters if needed and install on the end rafters 2 After all end ratchets are installed continue with the final frame check and main cover installation steps Customer Supplied Baseboard Tek screw QH1061 FINAL FRAME CHECK ...

Page 16: ... The conduits are used to tighten and secure the main cover to the frame Consult the Side Profile Diagram in the Quick Start section for pipe identification 2 After assembling the cover conduits locate the main cover and unfold it on a clean smooth surface near the frame Unfold the main cover with the inside surface facing up and the straps positioned at the front and back of the frame a Locate al...

Page 17: ...to position center the cover on the frame end to end and side to side WARNING To prevent damage and injury do not leave the cover unattended if it has not been properly secured 5 Locate the black straps at the front and rear hems and feed the straps through the center slot in each end ratchet Operate the ratchet to wrap the strap onto the center hub just enough to keep the strap secure NOTE Use li...

Page 18: ...TE If ropes were used at these locations when the main cover was pulled in place a slit in the cover pocket may already be present When creating the slit in the pocket for the strap do not cut the main cover Cut only the pocket material 2 Select one of the tie down straps CC5391 that shipped with the building and insert one end of the strap through the slit and around the cover conduit NOTE Do not...

Page 19: ...Cover Bonnet NOTE Cover shown may differ from the actual cover for your building SHELTER CARE AND MAINTENANCE Proper care and maintenance of your shelter is important Check the following items periodically to properly maintain your shelter Regularly inspect the main cover and panels if equipped to see that these remain tight and in proper repair Check the cable turnbuckles and cable clamps to see ...

Page 20: ...CLEARSPAN POLY BUILDINGS 20 Revision Date 03 13 08 QUICK START GUIDE 34 Wide Free Standing Building 17 0 1 16 Height FRONT Grid Represents 12 Squares 34 0 Width Ground Level ...

Page 21: ... 102546 End Rafter QH1070 Interior Rafter 102546 End Rafter QH1070 Interior Rafter 102546 104302 Pipe Fitting W Base 104302 Pipe Fitting W Base ATTENTION For end rafters space the QH1070 pipe straps evenly along the radius of the assembled rafter Attach all QH1070 straps to the underside of the rafter as shown To space the straps identify the top center position and work down to each rafter foot T...

Page 22: ...it Assembly 131P0455 131S075 131S075 131S075 131S075 131S075 131S075 center to center Spacing 3 11 5 8 Rafter 39 8 outside to outside 40 0 166S099 166S099 166S099 166S099 166P093 5 16 x 5 Carriage Bolt Location Band Clamp Band Clamp Band Clamp Band Clamp SIDE PROFILE 107769 ...

Page 23: ...PAN POLY BUILDINGS Revision Date 03 13 08 CONNECTIONS End Rafter Purlin Connection View 1 Mid Rafter Purlin Connection View 2 Rafter Base Connection View 3 Bottom Cable Connection View 4 Cable Connection View 5 ...

Page 24: ...plied By The Customer 104302 Base View 1 End Rafter Purlin Connection Rafter Purlin Rafter 102546 Cross Connector View 3 Rafter Base Connection View 2 Mid Rafter Purlin Connection Rafter Cable Assembly Path 103856 Heavy Duty Band Clamp View 4 Bottom Cable Connection Rafter Purlin Cable Assembly View 5 Cable Connection ...

Page 25: ...25 CLEARSPAN POLY BUILDINGS Revision Date 03 13 08 Space below is reserved for customer notes ...

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