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CLEARSPAN

™

HIGH TUNNELS

Revision date: 05.08.12

SIDE PROFILE - 106417

4'

-0

"

Ra

ft

er

Spacing

48

'-

0"

L

en

gt

h

Purlin Ru

n

(7) 131S075, & (1) 131P0735

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Summary of Contents for 106417

Page 1: ...012 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS 106417 26 W x 12 H x 48 L 106418 26 W x 12 H x 72 L 106419 26 W x 12 H x 96 L ClearSpan High Roller High Tunnel Photo may show a different but similar model ...

Page 2: ...rer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the si...

Page 3: ...shipment To aid in the assembly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame...

Page 4: ...ets are present If anything is missing or you have questions consult the Pictorial Parts Guide and all diagrams for clarification or contact Customer Service NOTE At this time you do not need to open the plastic bags containing smaller parts such as fasteners or washers if equipped SPECIAL NOTE Baseboards for Frame These instructions describe installing a baseboard recommended at ground level alon...

Page 5: ...abric Clips FA4482B Tek Screw Swaged Unswaged Swaged and Unswaged Rafter Sections not all pieces are shown 102569 Bearing 102717 Gearbox Drive 102198 U Channel Spring 106554 Aluminum Channel 102675 Ground Post 104211 Double Poly Latch 102197 Single Poly Latch U Channel 102856 End Clamp 102548 Cross Connector Zippered End Panel 103496 Gear Box 103544 Mounting Plate ...

Page 6: ...embly procedure 1 Assemble the rafters and frame and square the frame 2 Prepare and attach end panels 3 Attach main cover and Twist of the Wrist assembly 4 Inside Rafter Baseboard is supplied by customer End Rafter Purlins Ground Level ATTENTION Position purlins evenly during the frame assembly Use the rafter pipe joints as guides when installing the end clamps cross connectors and purlins Saddle ...

Page 7: ...ast corner post 6 NOTE The distance measured diagonally between corner posts must be equal for the building to be square Check all dimensions and adjust if needed before 7 driving the remaining posts to the required height After all corner posts are accurately installed tie a 8 string line between the tops of the corner ground posts on the same side of the shelter The string is used to identify th...

Page 8: ...screws so they will not touch the cover once it is installed This is typically on the backside of the rafter which will be the surface visible from the inside of the high tunnel once the frame is assembled Drive screw into the inner rafter pipe Assemble rafters as described and continue with the 4 additional steps to complete the assembly of the two 2 end rafters END RAFTER ASSEMBLY In addition to...

Page 9: ...urlin pipe in the joint where the rafter pipes are connected to keep purlins aligned during assembly Repeat the previous step to install a second purlin 7 section See the above diagram for details Verify that both rafters are plumb and properly spaced 8 4 on center Tighten the 102548 cross connectors on the interior 9 rafter and tighten the end clamps installed at the end rafter to secure the firs...

Page 10: ...extend beyond the end of the end rafter Align with the center of the end rafter for best results If the purlin is too short to fit into the rafter end clamps without pulling the end rafter out of plumb first verify you have the correct pipe If so loosen a purlin splice and slide the pipes apart At least half of the tapered end must remain inside the adjacent pipe Drive the Tek screw back into the ...

Page 11: ...s on the frame and file them 1 smooth so they will not cut the cover Apply two layers of heavy duct tape on all pipe 2 connections and clamps that may contact the cover ANCHOR THE ASSEMBLED FRAME At this point anchor the high tunnel frame Consult the MUST READ document for anchoring information and suggestions Please call customer service at 1 800 245 9881 for additional anchoring information CAUT...

Page 12: ...l is used to secure the center portion of the main cover that is not part of the roll up sides This is the section of the main cover that runs down the middle of the frame at the top stretched between the two runs of double poly latch U Channel During installation the single poly latch U Channel will bend with the curve of the end rafter as it is attached Gather the parts Aluminum single U Channel...

Page 13: ...ions 5 to the rafters and work toward the other end of the frame Cut the last 8 section of double poly latch to the required length so that it is flush with the outside edge of the end rafter ATTENTION Use the remainder to finish the other run of double poly latch U Channel Repeat these steps to secure the double U Channel to 6 the other side of the frame After attaching the double poly latch to t...

Page 14: ...may be needed Diagram may show a different frame used for illustration purposes only Once the main cover is in place and centered on the 4 frame begin at the peak of one end rafter and install the wire spring into the U Channel to secure the cover Work the spring into the U Channel until you reach the double U Channel attached to each side of the frame ATTENTION Center the main cover front to back...

Page 15: ...e roll up side conduit and attach the roll up 1 conduit to the bottom of the main cover Assemble the Twist of the Wrist assembly and attach it 2 to the frame and the roll up side Install the Anti Billow Rope system 3 Test the operation of the roll up side 4 NOTE Maintain an even length along the side The final stretching of the cover takes place when the last side is secured After securing the fir...

Page 16: ...it rests along the ground posts or baseboard if one was installed as suggested Repeat the steps for the remaining roll up cover 6 conduit With the excess cover material rolled up on the roll 7 up conduit continue with the Twist of the Wrist Assembly procedure Inside view of the main cover TWIST OF THE WRIST ASSEMBLY Gather the parts Aluminum channel 102570 Drive handle 102480 Gearbox 103496 and ge...

Page 17: ...bearings to the middle portion of the bracket Use 1 4 hex bolts and locknuts as needed Install a flat washer on both sides of each bearing to insure proper operation of bearings and the assembly Install the longer bolts with bearings on the side of the bracket that has the two holes Install these before installing the double bearing assembles See the figures below For the spacers on the long bolts...

Page 18: ...g adapter Tighten the nut NOTE It may be necessary to trim the conduit and cover to the proper length so that it aligns with the gearbox Adapt these instructions to your application Attach the crank handle to the Twist of the Wrist 15 assembly Cover is not shown in the above diagram Test the operation of the Twist of the Wrist assembly 16 NOTE If the cover rolls in the desired direction but you wa...

Page 19: ...nut NOTE Do not drill through the rafter Position the eyebolt just to the side of the rafter toward the inside of the frame Diagram shows the cover in the closed position Cover is rolled to the upper or open position Step 1 during these steps Repeat Steps 2 4 for all remaining rafters along the 5 side of the frame Once all eyebolts are installed and secured in the 6 proper locations move to an end...

Page 20: ...ut not too tight to remove slack and tie the rope to the lower eyebolt Repeat the steps to tie the remaining ropes to the lower 11 eyebolts NOTE Do not overtighten the ropes Doing so will prevent the roll up side panel from properly rolling down to the closed position Once all ropes are in place use the Twist of the Wrist 12 assembly to test the operation of the roll up side NOTE If the panel does...

Page 21: ...N HIGH TUNNELS Revision date 05 08 12 Quick Start Guide High Roller High Tunnels Frame shown may differ in length and rafter spacing from actual frame 26 0 Width 12 6 15 16 Heigth FRONT Grid Represents 12 Squares ...

Page 22: ...R1602 End Clamp 102856 Mid Clamp 102548 End Clamp 102856 Mid Clamp 102548 End Clamp 102856 Mid Clamp 102548 End Clamp 102856 Mid Clamp 102548 End Clamp 102856 Mid Clamp 102548 ATTENTION Except for the top center clamps position all clamps at the joint where individual curved rafter pipes are connected Ground Level ...

Page 23: ...23 CLEARSPAN HIGH TUNNELS Revision date 05 08 12 SIDE PROFILE 106417 4 0 Rafter Spacing 48 0 Length Purlin Run 7 131S075 1 131P0735 ...

Page 24: ...CLEARSPAN HIGH TUNNELS 24 Revision date 05 08 12 SIDE PROFILE 106418 Purlin Run 11 131S075 1 131P0735 4 0 Rafter Spacing 72 0 Length ...

Page 25: ...25 CLEARSPAN HIGH TUNNELS Revision date 05 08 12 SIDE PROFILE 106419 4 0 Rafter Spacing 96 0 Length Purlin Run 15 131S075 1 131P0735 ...

Page 26: ... 26 Revision date 05 08 12 CONNECTIONS Purlin End Rafter Connection View 1 Purlin Mid Rafter Connection View 2 Rafter 102856 View 1 End Rafter Purlin Connection Purlin 102548 Rafter View 2 Mid Rafter Purlin Connection Purlin ...

Page 27: ...27 CLEARSPAN HIGH TUNNELS Revision date 05 08 12 Space below is reserved for customer notes ...

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