Clear-Com PS-232 Instruction Manual Download Page 5

shorts on the DC power lines to the stations, and excessive peak loads during power-on and sometimes
during use.  The mission of an intercom power supply is torn between giving its all to provide power in
the face of these adverse conditions and protecting itself from them.  This mission finds an intelligent
balance in the PS-232.  The following features are incorporated into the PS-232 power supply to make it
quickly react to shorts and overloads yet provide a long, reliable product life:

AUTOMATIC SHORT CIRCUIT PROTECTION:  The microprocessor in the PS-232 checks each
channel for a short or current overload 100 times per second.  If a short lasting longer than 700 mS
is detected, the microprocessor will shut down that channel. An short lasting less than 700 mS will
not cause the PS-232 to interrupt power.  However, during this 700 mS, the output current will be
limited to 2 amperes.

AUTOMATIC OVERLOAD PROTECTION:  The PS-232 senses the difference between shorts and
overloads.  If an overload lasting longer than 2.5 seconds is detected, the microprocessor will shut
down that channel. An overload lasting less than 2.5 seconds will not cause the PS-232 to interrupt
power.  During this 2.5 seconds, the output voltage will be reduced to limit the current to 2 amperes.

AUTOMATIC POWER RESTORE:  The PS-232 microprocessor senses the difference between
short-term and long-term shorts and overload conditions.  After the first few times a short or overload
occurs the PS-232 will try to restore power after only 0.5 seconds.  If the short or overload persists
or repeatedly happens, the microprocessor will take progressively longer (to a maximum of 20
seconds) to try to restore power. This protects the PS-232 from damage due to overheating. Once
the short is removed, the channel will recover, even under a full load condition.  The automatic
power restore times are shown in the following chart:

INDIVIDUAL CHANNEL SHORT CIRCUIT PROTECTION:  Each individual channel is separately
overload and short circuit protected and may draw as much as 2 Amps, though the total to both
channels is limited to 2.25 Amps.  A short on any one intercom line will not bring the whole system
down.

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FRONT PANEL INDICATIONS:  There are two Overload indicators on the front panel (one for each
channel) and a Power indicator for the power supply.  The Overload indicators light steady when an
overload or short condition is detected.  They blink if power to a channel has been shut off as a
result of an overload or short.  There is also an indicator to show when channels A and B are linked.

PARALLELING MULTIPLE POWER SUPPLIES:  Multiple power supplies can be paralleled to
increase system capacity.  The PS-232 microprocessor will automatically detect the actions of other
power supplies during overloads and shorts circuits to restore power as quickly as possible.

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Power supply lines connected together at remote stations will disable the individual channel  s h o r t
circuit protection feature.

Number of Recent

Shorts or Overloads

Number of

Seconds to

Restore

5

10

15

2

4

6

8

10

12

14

16

18

20

20

0

1

3

5

7

9

11

13

15

17

19

0.5

2

4

7

14

20

0

Clear-Com PS-232 Power Supply

3

Summary of Contents for PS-232

Page 1: ...2 CHANNEL POWER SUPPLY I N S T R U C T I O N M A N U A L PS 232...

Page 2: ...rved Part Number 810277 Rev A Clear Com Intercom Systems 4065 Hollis Street Emeryville CA 94608 3505 U S A Clear Com is a registered trademark of Clear Com Intercom Systems The Clear Com Logo is a reg...

Page 3: ...let 10 Protect the power cord from being walked on or pinched particularly at plugs convenience re ceptacles and the point where they exit from the apparatus 11 Only use attachments accessories specif...

Page 4: ...direct at the factory Our applications support and service people are ready to help Description The Clear Com PS 232 is a single rack space one or two channel intercom power supply which can provide 1...

Page 5: ...will try to restore power after only 0 5 seconds If the short or overload persists or repeatedly happens the microprocessor will take progressively longer to a maximum of 20 seconds to try to restore...

Page 6: ...oved the PS 232 will restore power to that channel and the Overload light will go out If there are no shorts but the Overload light blinks an overload exists possibly due to too many intercom stations...

Page 7: ...justs the overall input level of the external program coming into the PS 232 It is used with the PROGRAM SEND LEVEL controls to achieve desired system program levels Turn the control clockwise to incr...

Page 8: ...our dealer or Clear Com if you require further assistance in determining the overall current requirements of your system INSTALLATION Intercom Line Connection The PS 232 provides three rear panel 3 pi...

Page 9: ...ition only if the channel is terminated at another station Program Input Rear Panel A TRS connector provides the main program input to the station This input level is controlled by the rear panel PROG...

Page 10: ...cates that the 10 Ohm resistor in the unit has failed and requires replacement Failure to perform the replacement will result in an audible buzz in the system A reading of less than 10 Ohms or a short...

Page 11: ...e cables one at a time from system until the faulty line is located Check for shorts between pins 1 and 2 Problem Hum or buzz in system Cause 1 Inductive pickup caused by close proximity of main or re...

Page 12: ...IN circuit Solution Reduce PROGRAM IN level or reduce the gain of the program signal at the source such as an audio mixer PS 232 Block Diagram The following is a block diagram of the PS 232 Voltage R...

Page 13: ...10 R34 R35 R36 1 00K OHM 1 10 SMD 1 411389 R8 R9 3 92K OHM 1 10 SMD 1 411446 R22 R21 4 32K OHM 1 10 SMD 1 411450 R45 R55 4 75K OHM 1 10 SMD 1 411454 R3 R7 R56 R57 10 0K OHM 1 10 SMD 1 411485 R19 R20 R...

Page 14: ...Component Layout Drawing...

Page 15: ...0 0K R26 10 0K C29 10uF R33 100K Q8 MMBT2222A 3 1 2 S2 2 1 3 5 4 6 R31 100K D6 D9 BAV70 1 2 3 R21 3 92K R16 100K R36 475 IC2 PIC16C505P 13 12 11 4 3 2 10 9 8 7 6 5 1 14 RB0 RB1 RB2 RB3 RB4 RB5 RC0 RC1...

Page 16: ...pment returned for repair must be accompanied by documentation stating your return address telephone number and date of purchase along with a description of the problem Note Do not return any equipmen...

Page 17: ...ogram 1 1 4 TRS AC Power 1 IEC 320 connector REAR PANEL CONTROLS 2 Termination on off 1 program input level FRONT PANEL CONNECTOR Intercom 1 XLR 3M selectable channel A or B FRONT PANEL CONTROLS INDIC...

Page 18: ...wired The other type would be Wireless we make those too However if you want privacy and versatility you probably want a closed circuit system or a combination of both Cross Talk Leakage of audio tra...

Page 19: ...as you are speaking Stage Announce SA Redirects output of the main station s microphone to an external destination such as a PA system Station A station is connected to one or more channels For examp...

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