Clear-Com PS-232 Instruction Manual Download Page 4

QUICK START

1

Unpack the unit and inspect for any damage that may have occurred in shipping.  Connect the
proper AC Mains cable to the outlet on the rear panel.

2

Install the PS-232.

3

Connect the intercom lines and Program Input as required. Connect the AC cord to the Mains
circuit.  

4

Set the two termination switches on the rear panel to 

ON

.

5

Switch the Power 

ON

.  The green power light should be 

ON 

and the two red overload lights

should be 

OFF

.

6

Switch the Test Tone and A+B Link switches 

OFF

. The yellow A+B Link light should be off.

7

Select program sends and set program levels as required using Program Trim and Program
Send Level controls.

8

Set levels and sidetone nulls at remote stations.

9

The intercom system should now be operating properly.

10 Read the rest of this manual for further information.

OPERATION

Congratulations on choosing this Clear-Com product.

The PS-232 Power Supply is a powerful, yet user friendly unit that can serve as the heart of a Clear-
Com system.

We recommend that you read through this manual completely to better understand the functions of the
PS-232 and how to optimize your system setup.  Please pay particular attention to the section on sys-
tem wiring, as improper wiring detracts from the performance of the system or causes system failure.  If
you encounter a situation or have a question that this manual does not address, contact your dealer or
call Clear-Com direct at the factory.  Our applications support and service people are ready to help.

Description

The Clear-Com PS-232 is a single rack space, one- or two-channel intercom power supply which can
provide 1 amp (2 amps peak during call signals and other temporary events) at 30 Volts DC to operate
Clear-Com beltpacks and remote stations.  This power  is supplied to either or both channels, and will
support up to 40 headset stations or 15 speaker stations.  Clear-Com's advanced fail-safe design can
sense the difference between a short or an overload to optimally protect itself.  Power is restored in as
quickly as 1/2 second, depending upon whether there was a single or multiple short or overload.  The
other channel continues to operate normally.  The PS-232's advanced fail-safe circuit will bring the
power back up even under full load conditions.  LED indicators signal a fault on either channel.  A line-
level program input offers a master input level.  Individual program selects, each with its own send level,
 are provided for each channel.    Use of a switching power supply allows the PS-232 to operate with
any AC line voltage from 90 to 240 Volts AC at 50 or 60 Hz.  The unitized aluminum chassis and extra-
thick front panel with integral rack ears result in reduced size and a lighter weight package that main-
tains legendary Clear-Com ruggedness.

Advanced Fail Safe Power Scheme

As the heart of an intercom system, the power supply has special needs which are not met by traditional
designs.  It must work in adverse conditions such as low AC line voltage, momentary or continuous

Clear-Com PS-232 Power Supply

2

Summary of Contents for PS-232

Page 1: ...2 CHANNEL POWER SUPPLY I N S T R U C T I O N M A N U A L PS 232...

Page 2: ...rved Part Number 810277 Rev A Clear Com Intercom Systems 4065 Hollis Street Emeryville CA 94608 3505 U S A Clear Com is a registered trademark of Clear Com Intercom Systems The Clear Com Logo is a reg...

Page 3: ...let 10 Protect the power cord from being walked on or pinched particularly at plugs convenience re ceptacles and the point where they exit from the apparatus 11 Only use attachments accessories specif...

Page 4: ...direct at the factory Our applications support and service people are ready to help Description The Clear Com PS 232 is a single rack space one or two channel intercom power supply which can provide 1...

Page 5: ...will try to restore power after only 0 5 seconds If the short or overload persists or repeatedly happens the microprocessor will take progressively longer to a maximum of 20 seconds to try to restore...

Page 6: ...oved the PS 232 will restore power to that channel and the Overload light will go out If there are no shorts but the Overload light blinks an overload exists possibly due to too many intercom stations...

Page 7: ...justs the overall input level of the external program coming into the PS 232 It is used with the PROGRAM SEND LEVEL controls to achieve desired system program levels Turn the control clockwise to incr...

Page 8: ...our dealer or Clear Com if you require further assistance in determining the overall current requirements of your system INSTALLATION Intercom Line Connection The PS 232 provides three rear panel 3 pi...

Page 9: ...ition only if the channel is terminated at another station Program Input Rear Panel A TRS connector provides the main program input to the station This input level is controlled by the rear panel PROG...

Page 10: ...cates that the 10 Ohm resistor in the unit has failed and requires replacement Failure to perform the replacement will result in an audible buzz in the system A reading of less than 10 Ohms or a short...

Page 11: ...e cables one at a time from system until the faulty line is located Check for shorts between pins 1 and 2 Problem Hum or buzz in system Cause 1 Inductive pickup caused by close proximity of main or re...

Page 12: ...IN circuit Solution Reduce PROGRAM IN level or reduce the gain of the program signal at the source such as an audio mixer PS 232 Block Diagram The following is a block diagram of the PS 232 Voltage R...

Page 13: ...10 R34 R35 R36 1 00K OHM 1 10 SMD 1 411389 R8 R9 3 92K OHM 1 10 SMD 1 411446 R22 R21 4 32K OHM 1 10 SMD 1 411450 R45 R55 4 75K OHM 1 10 SMD 1 411454 R3 R7 R56 R57 10 0K OHM 1 10 SMD 1 411485 R19 R20 R...

Page 14: ...Component Layout Drawing...

Page 15: ...0 0K R26 10 0K C29 10uF R33 100K Q8 MMBT2222A 3 1 2 S2 2 1 3 5 4 6 R31 100K D6 D9 BAV70 1 2 3 R21 3 92K R16 100K R36 475 IC2 PIC16C505P 13 12 11 4 3 2 10 9 8 7 6 5 1 14 RB0 RB1 RB2 RB3 RB4 RB5 RC0 RC1...

Page 16: ...pment returned for repair must be accompanied by documentation stating your return address telephone number and date of purchase along with a description of the problem Note Do not return any equipmen...

Page 17: ...ogram 1 1 4 TRS AC Power 1 IEC 320 connector REAR PANEL CONTROLS 2 Termination on off 1 program input level FRONT PANEL CONNECTOR Intercom 1 XLR 3M selectable channel A or B FRONT PANEL CONTROLS INDIC...

Page 18: ...wired The other type would be Wireless we make those too However if you want privacy and versatility you probably want a closed circuit system or a combination of both Cross Talk Leakage of audio tra...

Page 19: ...as you are speaking Stage Announce SA Redirects output of the main station s microphone to an external destination such as a PA system Station A station is connected to one or more channels For examp...

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