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Cleantecs SOLA-TECS W BJ 2010 Series, Operating Instructions Manual

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SOLA-TECS W

Operating Instructions

BJ 2010 …
SN 0300 …
W800 | W1000 | W800 PRO | W1000 PRO
BA 0304029 R00 2021-01

Operating instructions for the 
Sola-Tecs W cleaning system.

en

W800 | W1000 | W800 PRO | W1000 PRO

Summary of Contents for SOLA-TECS W BJ 2010 Series

Page 1: ...SOLA TECS W Operating Instructions BJ 2010 SN 0300 W800 W1000 W800 PRO W1000 PRO BA 0304029 R00 2021 01 Operating instructions for the Sola Tecs W cleaning system en W800 W1000 W800 PRO W1000 PRO...

Page 2: ...e photovoltaic surfaces to be cleaned 23 Requirements of the system user 23 Space requirement 23 Performance data in normal operation 23 Working width and weight 23 Performance limits in operation 24...

Page 3: ...er 43 Setting the pressure on the high pressure cleaner 43 Switching high water pressure on off 44 Working 45 Working with the Sola Tecs W 46 Setting the direction of rotation on the Sola Tecs W Pro 4...

Page 4: ...the cleaner 64 Preserving the cleaner 65 Lubricating components 65 How to stow the cleaner correctly in the transport box 66 Stowing the pendulum tube 66 Closing the transport lock 67 How to seal the...

Page 5: ...5 BA 0304031 R00 2021 01 Notes Notes 5 5...

Page 6: ...SE and RETAIN THEM FOR FUTURE REFERENCE Visit our homepage at regular intervals and check for the latest version of the operating instructions The operating instructions are intended for the Sola Tecs...

Page 7: ...7 BA 0304031 R00 2021 01 Basics Components and functions of the Sola Tecs W and W Pro Here you will find information about Components of the system tools for maintenance...

Page 8: ...lead to injuries Failure to comply may lead to material damage and impair the function of the product Additional information about product operation Information about tool Reference to additional info...

Page 9: ...s in the explanatory text They always start again from 1 on each double page The red arrows always indicate a move ment The blue double arrow refers to the position on the illustration Image title 3 E...

Page 10: ...10 BA 0304031 R00 2021 01 Overview of the cleaner components Basics...

Page 11: ...11 BA 0304031 R00 2021 01 Basics Included with the cleaner 1 Sola Tecs W basic device 2 Guide rollers 3 Pendulum tube 4 Guying system 5 Protective screw cap...

Page 12: ...12 BA 0304031 R00 2021 01 Basics Types of Sola Tecs W 1 Sola Tecs W800 2 Sola Tecs W1000...

Page 13: ...13 BA 0304031 R00 2021 01 Basics 3 Sola Tecs W800 Pro 4 Sola Tecs W1000 Pro...

Page 14: ...00 2021 01 Accessories required for operation The Sola Tecs W belongs to a cleaning system The accessories listed here are required for operation Basics 1 High pressure cleaner 2 High pressure hose NW...

Page 15: ...nch set is needed for repairs e g for loosening the clamping nut on the nozzle needle The repair work is described with the delivery of the spare parts Basics Tool Hex key size 6 Hex key size 4 Socket...

Page 16: ...a Tecs W from the roof ridge and pull it back up again The energy is supplied by high pressure water generated by a high pressure cleaner The high pressure water is sprayed onto the turbine wheel on t...

Page 17: ...ed to lower the Sola Tecs W from the roof ridge and pull it back up again The energy is supplied by high pressure water generated by a high pressure cleaner The high pressure water is sprayed onto the...

Page 18: ...ro The profile tube is the cleaner s chas sis It holds the cleaner together and is the connection through which the high pressure water is fed into the gear box housing W W Pro The splash guard protec...

Page 19: ...gh pressure hose thereby reducing work fatigue W W Pro The guying system reinforces the con nection between the high pressure hose and the cleaner This allows the cleaner to be controlled more precise...

Page 20: ...is a flexible barrier for the splash water It holds back the water and adapts to possible obstacles W W Pro The edge protector allows the clean er to be placed on the splash guard in order to protect...

Page 21: ...ner to an anchor point to prevent it from falling off the roof W W Pro The eyelets on the profile tube are for attaching the guying system to the cleaner These eyelets are reinforced to offer added fa...

Page 22: ...22 BA 0304031 R00 2021 01 Basics Intended use Here you will find the following information What is the cleaner to be used for where can the cleaner be used who can use the cleaner...

Page 23: ...void risks independently The following groups of people are not allowed to operate the Sola Tecs W W Pro Persons with limited physical sensory or mental abilities Children and young people under 18 ye...

Page 24: ...r operation The Sola Tecs W W Pro may be operated at a maximum of 140 bar The Sola Tecs W W Pro require a volume flow of 10 litres per minute The water temperature must not rise above 40 C at its peak...

Page 25: ...25 BA 0304031 R00 2021 01 Basics EC Declaration of Conformity...

Page 26: ...26 BA 0304031 R00 2021 01 Safety principles General safety instructions Important instructions for safe use of the system and for establishing safe cleaning operations...

Page 27: ...ective clothing This will protect you from illness caused by hypothermia CAUTION Danger to life due to thunderstorms A Avoid using the machine during thunderstorms This protects you from injury caused...

Page 28: ...se this could cause damage to the components This will protect the machine from frost damage NOTICE Risk of injury due to parts being flung away A Check the surface to be cleaned for objects before st...

Page 29: ...29 BA 0304031 R00 2021 01 Safe cleaning operation Here you will find information about choosing a safe cleaning location hazards in the working area hazards when working Working safely...

Page 30: ...inspect it e g broken defective solar modules exposed cables loose fastenings etc Danger to life from electric shock and high voltage lines APlease keep a safety distance of at least 3 meters 10 ft t...

Page 31: ...oses and connections ACheck all high pressure hoses and connections for damage In this way you will protect yourself from injuries caused by a hard water jet that splashes out CAUTION Risk of injury d...

Page 32: ...32 BA 0304031 R00 2021 01 Commissioning Commissioning the Sola Tecs W and W Pro Here you will find information about how to prepare the cleaner for work...

Page 33: ...x Open the turn lock fasteners 1 on the lid of the transport box with a screwdriver Remove the 2 safety splint Open the transport lock 3 Removing the safety splint Opening the transport lock 1 3 2 Ris...

Page 34: ...3 the safety eyelet 4 on the connection pin Putting the cleaner down Removing the cleaner 1 4 3 3 2 Checking the cleaner for defects Risk of injury during installation AWear gloves during installatio...

Page 35: ...sure filter in the connection pin of the cleaner and pendulum tube Pick up the socket wrench 8 Insert the socket wrench into the connec tor pin 9 until it is positioned on the high pressure filter 10...

Page 36: ...to the working position To assemble the two guide rollers carry out the steps described below for each guide roller Check that the slot nuts are in the profile tube Slide the slot nut 2 approximately...

Page 37: ...endulum lance 5 6 7 1 0 9 8 4 Risk of injury when lifting heavy parts AWhen lifting the machine make sure to lift it in an ergonomically correct way This will protect you from injuries caused by overl...

Page 38: ...nion nut 7 of the quick action screw connection 1 onto the pendulum lance connection so that the union nut 7 clicks into place on the anti twist protection 2 Commissioning 2 1 3 5 6 7 4 Assembling the...

Page 39: ...6 x locking nut 12 2 x hose protection tape 13 The two halves of the hose clamp and the inlay sheet are the same There is no top or bottom Hook the rope with the carabiner 8 onto the eyelet 14 on the...

Page 40: ...one half of the hose clamp 9 The two eyelets 2 must face towards the cleaner Position one inlay sheet 10 on the right wing and one on the left wing in the same way Position the other half of the hose...

Page 41: ...he cylinder head screw and hexagonal for the lock nut 12 Tighten the cylinder head screws 11 only slightly so that the hose clamp is only loosely held together Take the ropes with the carabiners 8 and...

Page 42: ...Screw the hose clamp tight The resulting bend in the high pressure hose ensures constant tension on the ropes and relieves the quick action screw connection Commissioning 13 13 Risk of injury due to...

Page 43: ...onnected cleaner in the park position 4 p 51 Open the water supply and wait until the system is flooded Switch on the high pressure cleaner 5 Set the operating pressure 6 in the range of 100 120 bar S...

Page 44: ...ration please refer to the respective operating instructions Switching the high water pressure on off with the water stop 1 Using the water stop you can switch the high water pressure on and off near...

Page 45: ...45 BA 0304031 R00 2021 01 Working Working with the Sola Tecs W and W Pro Here you will find information about working with the cleaning system...

Page 46: ...ng the direction of rotation on the Sola Tecs W Pro To set the direction of rotation the cleaner must be switched off The switching position is marked by a line 1 which has a letter 2 Z or S oppo site...

Page 47: ...hat the cleaner is at an angle Use the radio remote control 4 or water stop 5 or high pressure cleaner to switch the high water pressure 6 ON you may require another person to assist Positioning the c...

Page 48: ...he module Working Releasing at the high pressure hose Lowering the cleaner onto the module Starting the cleaning process 1 2 3 Risk of injury from falling AUse a fall arrest system This will protect y...

Page 49: ...rests on the retraction aid 4 Working 4 Moving the cleaner over the module edge Risk of injury from falling machine ACheck the correct position of the machine This will protect you from injuries cause...

Page 50: ...before you can move the cleaner to the next module Move the cleaner by the width of the brush roller Repeat this process until you have cleaned your surface In the case of heavy soiling it may be bet...

Page 51: ...l 3 or water stop 4 or the high pressure cleaner 5 to switch the high water pressure OFF you may require another person to assist W W Pro Parking the cleaner for pressure adjustments and breaks To pro...

Page 52: ...e splash guard 2 The splash guard is attached with plastic body screws The cleaner sits in the park position on these body screws This way you can also park the cleaner on a module without it causing...

Page 53: ...biner 3 of the safety rope 4 onto the eyelet of the connec tion pin retaining plate 5 Release the cleaner on the module strip Attach the Velcro strips 6 to the high pressure hose at regular intervals...

Page 54: ...s A suitable anchor point must provide sufficient stability Move the anchor point after each cleaned module strip Releasing the cleaner Attaching the end of the safety rope 1 Risk of injury from falli...

Page 55: ...55 BA 0304031 R00 2021 01 Taking out of operation Taking the Sola Tecs W and W Pro out of operation Information about disassembling the cleaning sys tem can be found here...

Page 56: ...e ropes with the carabiners are unhooked The mounted hose clamp can remain on the high pressure hose Disassembly Unhook the carabiners 1 from the hose clamp 2 Unhook the carabiners 1 from the cleaner...

Page 57: ...k action screw connection from the connection 4 on the pendulum tube Close the connection 4 of the pen dulum tube with the protective screw cap 5 1 2 3 4 4 5 Risk of injury during disassembly AWear gl...

Page 58: ...connection from the connection 2 on the high pressure cleaner Close the connection 2 of the pen dulum tube with the protective screw cap 3 Wind the high pressure hose up In doing so make sure that th...

Page 59: ...um tube W W Pro Disassembling the pendulum tube Pull the locking tab 4 of the screw on lock towards the profile tube 5 Unscrew the union nut 6 of the quick action screw connection from the connection...

Page 60: ...the cylinder head screw 2 Slide the guide roller 3 inwards Position the outer roller 4 parallel to the outer edge 5 of the profile tube 6 Use hex key 6 1 to tighten the cylin der head screw 2 Taking o...

Page 61: ...le transport aids to assist safe transport and to prevent putting yourself or the cleaner at risk When carrying the cleaner hold the machine only by its 1 profile tube 1 Removing from the roof Risk of...

Page 62: ...62 BA 0304031 R00 2021 01 Transport and storage Here you will find information about transporting and storing the system Transport and storage...

Page 63: ...ter 3 Turn the socket wrench until it locks in place Turn the screw to the left until the high pressure filter 3 can be loosened Check the high pressure filter for contamination Clean or replace the h...

Page 64: ...of the high pressure water supply with particular care Replace defec tive components This will allow you to restart operations without delay at next commissioning W W Pro Maintaining the cleaner Clea...

Page 65: ...ressure hoses and plugs Risk of injury when lifting heavy parts AWhen lifting the machine make sure to lift it in an ergonomically correct way This will protect you from injuries caused by overloading...

Page 66: ...in the contour 5 of the bottom plates W W Pro Stowing the pendulum tube Position the pendulum tube 6 in the transport lock 7 Make sure that the rubber buffer on the pendulum tube is not behind a guide...

Page 67: ...Insert the locking pin 9 into the locking holes Secure the locking pin with the spring pin 10 Closing the transport lock Closing the transport lock Securing the locking pin 8 9 1 0 Risk of injury duri...

Page 68: ...ch side W W Pro Making the cleaner winterproof Remove the water inside as described on page 62 Preserve the cleaner as described on page 63 Store the cleaner in the transport box in a frost proof plac...

Page 69: ...69 BA 0304031 R00 2021 01 Notes Notes 5 5...

Page 70: ...70 BA 0304031 R00 2021 01 Disposing of the system Information about disposal of the product and the associated components can be found here Disposal...

Page 71: ...heet for disposal regulations Gearbox housing gearbox parts plastic parts guying system and brush roller These components can be disposed of with non recyclable waste Profile tube splash guard pen dul...

Page 72: ...Cleantecs GmbH Grundweg 10 89250 Senden 49 0 7307 9265 0 info cleantecs de www cleantecs com...

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