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Clean Marker Brush-E, Operation Manual

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Clean Marker Brush-E Operation Manual Download Page 10

instructions for use

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Clean MarKer BrUsH-e

Clean MarKer BrUsH-s

Clean MarKer BrUsH-P

Clean MarKer BrUsH-T

Clean MarKer BrUsH-TP

pickling level 1

pickling level 2

electropolishing

dark marking

pickling level 1

pickling level 2

pickling level 3

electropolishing

dark marking

light marking

electrolyte supply 

only Brush-P

pickling level 1

pickling level 2

pickling level 3

electropolishing

dark marking

light marking

blasting

electrolyte supply

only Brush-TP

Operation Manual Clean Marker Brush 

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 Page 10 

Summary of Contents for Brush-E

Page 1: ...www greising com Made in Germany 1 2 3 4 5 6 7 Operation Manual Brush E Brush S Brush P Brush T Brush TP ...

Page 2: ... 2 instructions for use Product description Model Unit No Built Customer registration Stock No The user is obliged to observation of EC Regulations 89 655 and their national implementation observation of the current national regulations concerning industrial safety utilisation of the machine in accordance with in structions All rights reserved Printing in whole or in part is only allowed with prio...

Page 3: ...nt 9 3 4 Switching over supply voltage 9 3 5 Operating and display elements 9 4 TRANSPORT SETTING UP 12 4 1 Safety regulations 12 5 OPERATING 12 5 1 Initial operation 12 5 2 Cleaning with the Clean Marker Brush attachment 13 5 3 Marking with the Clean Marker Brush flat tool head 14 5 4 Dealing with short term stencils 15 5 5 Closing down the unit 15 5 6 Blasting with the Clean Marker Brush T and B...

Page 4: ...gulations 21 9 CLOSING DOWN STORING 21 9 1 Preparing for storage 21 9 2 Packaging transporting and retransporting 21 9 3 Maintenance during storage 21 10 DISPOSAL 21 10 1 Method of procedure 22 11 YOUR OPINION 23 12 DECLARATION OF CONFORMITY 24 Operation Manual Clean Marker Brush Page 4 ...

Page 5: ...or even death Warning A possibly dangerous situation which could lead to light physical injury This sign is also used as a warning for heavy material damage Information Concerning usage and other useful information Information The arrow describes a following process occurring automati cally and or the condition which should now be set 1 3 Obligations and liability 1 3 1 Necessary qualifications of...

Page 6: ...y sale or exchange of the machine All safety and danger signs on the unit are to be clearly visible at all times 1 3 5 Risks arising from electrical energy Work on the power supply is only to be carried out by the same electrician The electrical equipment is to be checked regularly Loose connections and damaged cables must be remedied immediately 1 3 6 Special risks arising from chemicals Dealing ...

Page 7: ...r drink at the workplace Always wash your hands before taking a break Keep the equipment and chemicals away from children 1 3 7 Maintenance and servicing repairing faults The prescribed maintenance work and inspections are to be carried out on schedule Before beginning maintenance work inspection or repairs switch the unit off and secure by pulling the plug 1 3 8 Constructional changes on unit Wit...

Page 8: ...ansport instructions on the packaging Keep upright If possible store vibration free 2 3 1 Surrounding conditions Temperature 5 C to 55 C Humidity Dry indoors dew protected To be erected Dust free level away from explosive gases Suitable materials All conductive metal surfaces 2 4 ACCESSORIES The contents of the various accessory sets can be read in the current price lists The unit price only inclu...

Page 9: ...PERATING AND DISPLAY ELEMENTS 3 5 1 Front Side Operating Panel 1 Safety cut out 35 Amp 2 Safety cut out 4 Amp 3 Red indicator light for safety cut out 35 Amp 4 Selector switch 5 Red connecting socket for the work piece earthing cable 6 Black connecting socket for the tool wand 7 Green indicator light showing state of operation Connecting socket for blasting agent tubing 8 6 mm tubing for blasting ...

Page 10: ...vel 1 pickling level 2 electropolishing dark marking pickling level 1 pickling level 2 pickling level 3 electropolishing dark marking light marking electrolyte supply only Brush P pickling level 1 pickling level 2 pickling level 3 electropolishing dark marking light marking blasting electrolyte supply only Brush TP Operation Manual Clean Marker Brush Page 10 ...

Page 11: ...ng begins in the micro range and includes during longer polishing periods larger structures which are rounded and flattened off on their top surface During electro polishing two different mechanisms work simultaneously one flattens the upper surface in the micro range and the other achieves fine deburring in the macro range 3 5 2 Reverse 11 Main switch 12 Fuse 6 3 Amp 13 Connecting socket for main...

Page 12: ...d then on the workpiece push the black cable into the black connecting socket 6 fix the other end of the cable into the tool for lettering cleaning switch on the unit at the main switch 11 the yellow light 7 should be lit the unit is ready set the unit as desired 5 OPERATING 5 1 Initial Operation Carry out a check and inspection not only prior to initial operation but also prior to every set up Se...

Page 13: ...tened with water and Neutralyt Croping the brush will increase performance On level 3 short circuit signs may appear It may be necessary to chance down on level 2 5 3 Etching with the Clean Marker flat tool 5 3 1 Tips for maximum etching effect Every electrolyte contains salts Depending on the material these salts can have a strongly oxidizing effect Extreme cleanliness must be used when handling ...

Page 14: ...ing switch 4 you can set whether the lettering should be dark or light The result differs with different materials More material is removed with light lettering The stencil gets dirty very quickly and must be cleaned more often 5 3 4 The Etching marking Process clean the spot to be etched cut off 30 mm etching felt t 2 mm from the 60x2x1000 strip or from the sheet using the O ring fix the felt pad...

Page 15: ...ns plug 13 dismantle all the accessories clean all parts 5 6 BLASTING WITH THE Clean Marker Brush T and Brush TP 5 6 1 For precision removal of slag and scale spots on welded seams Additional uses are roughening cleaning de rusting de burring polishing matting and compacting small areas by using suitable blasting agents such as glass particles special alumina silicone carbide walnut and plastic gr...

Page 16: ...ive fast removing agent leaves a rough surface MGK 10 has a more polished effect leaves a shiny surface 5 7 CONNECTING UP THE AUTOMATIC ELECTROLYTE FEED ON Clean Marker P and CLEan MArker TP plug the black plug belonging to the pump tubing set into the connecting socket 17 push the acid tubing so far into the stainless steel connection of the bulk head stuffing box 20 that it cannot fall out by it...

Page 17: ... If not acid could concentrate to such a degree that it becomes a health hazard The supply of power through the cable could also be affected and the performance reduced Intervals control position advice of maintenance utilities daily before using Check the device and the stencil brush If necessary replace worn parts daily after using clean stencils tool head cable and stainless steel working surfa...

Page 18: ...er Brush Page 18 pump does not work okay press button on nozzle of tubing yes switch unit on connect tubing see page 18 check tubing 3 pole pin plugs 1 and 3 ja replace or repair suction tubing no no no yes call specialist to check unit no is the unit switched on tubing connected pump is running switch okay no yes ...

Page 19: ... sprecialist to check unit switch unit on see diagram on previous page connect tubing as in diagram 11 hang the suction tube into electrolyte no yes okay are the tubes connected according to diagram 11 suction tube in electrolyte container pump is feeding electro lyte unit switched on is the pump running no yes yes yes yes ...

Page 20: ... unit checked by specialist yes yes connect blasting tube 3 5 1 make sure there is dry compressed air 23 set operating pressure on regulator 25 fill dry blasting agent press button on blasting tube blasting bla sting tubing or nozzle blocked blasting agent dry clean nozzle blasting function not working no no no ...

Page 21: ...cool and dark place protected from direct sunlight 10 DISPOSAL Disposal of old Electrical Electronic Equipment Applicable throughout the European Union and other European countries with separate collection programs This symbol found on your product or on its packaging indicates that this product should not be treated as household waste when you wish to dispose of it Instead it should be handed ove...

Page 22: ...disposed off in the normal way Fibreglass and cloths contain metal components and should be disposed of as if metal waste Electronic waste Dismantle into component parts transformers mother boards cables etc and disposed of in accordance with local regulations Materials Metals non metals composites and accessories should be sorted and disposed of correctly Empty gold electrolyte containers and fel...

Page 23: ...x No 07331 981722 Clean Marker We constantly strive for an improvement in quality and would be interested to have your opinion concerning our products and instructions for use Please use this fax form Customer Unit type Order No Please call us back on number Remarks Suggestions Date Name ...

Page 24: ...ing and etching units The CE sign was attached for the first time 2012 Type Clean Marker Brush We hereby certify as manufacturer the conformity of the mentioned components with the European standards especially with the product standards of the DIN EN 61558 VDE 0570 standards and the conformity with the Low Voltage Regulations 2006 95 EG The safety directions included in the product documentation ...

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