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Clayton Hornet 500-400, Safety, Operation & Maintenance

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Clayton Hornet 500-400 Safety, Operation & Maintenance Download Page 16

ILLUSTRATED PARTS BREAKDOWN

Seq  Item No 

Description 

1

500-401-08

Flange Motor Adjustment For Superhornet

2

500-401-A04

Hornet Tank Assembly

3

600-021

Air Motor Super Hornet Nickel Plated

4

601-023

Hornet Filter adapter Nickel Plated Aluminum

5

911-016

Motor gasket for Hornet

6

911-12G22

Grommet, 3/4 x 1 3/8

7

911-802

Foam Muffler, Super Hornet

8

927-04L-1032M

FTG Elbow 10-32 TO 1/4 PC

9

FE103212-HZSM-Z

HEX Standoff, 10-32 MF X 3/4in SS

10

SE103206-PFSM-Z

100 DEG FHS, .190-32 X .375in Long

11

SE103210-PFSM-Z

Screw, FH100, SS, 1032 X .625

Repair or Warranty Contact

 

Clayton Associates, Inc. 

•

 1650 Oak Street 

•

 Lakewood, New Jersey 08701 

•

 P.+1-732-363-2100 F.+1-732-364-6084

 

www.DustlessMadeSimple.com 

•

 [email protected]

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Summary of Contents for Hornet 500-400

Page 1: ...tion is recommended when operating this equipment Read and understand operator s manual before using this equipment Eye protection is required when operating this equipment WARNING WARNING WARNING WARNING Scan this QR code for online instructions and documentation or visit www ClaytonHowTo com Safety Operation Maintenance Keep this document in a safe place Read and understand this manual before op...

Page 2: ...G Atmospheres containing flour starch or grain dust Class II Group G is abnormally present Div 2 Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment Do not use this equipment for cleaning or extracting live sparks or burning embers Grounding Instructions This vacuum must be connected to an earth ground source with the grounding cable included If the vac...

Page 3: ...Bags Continuity Tester Conductive Combination Air Vac Hose Backpack Harness Use only the following Clayton consumables and accessories Weight 10 lbs 4 5 kg Dimensions 6 25 x 6 x 20 in 15 8 x 15 2 x 50 8 cm HEPA Filter Efficiency 99 97 0 3 μm H13 Filter Bag Efficiency 95 0 5 micron Compressed Air Consumption 60 SCFM 102 SCMH Compressed Air Supply Pressure 90 120 PSI 6 2 8 3 bar Vacuum Flow 60 SCFM ...

Page 4: ...to the vacuum The Compressed Air Coupler may be changed to another nominal 1 4in style if required Remove the compressed air coupler with a 3 4in open end wrench Install a new compressed air coupler Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com Page 4 DYNAMIC POWER CONTROL ...

Page 5: ...in their specific environment 2 Attach the Compressed Air line Clayton EXP compressed air lines are conductive and provide compressed air to power the vacuum and as a drain for static buildup This equipment is only validated for dust ignition proof operation when used with this air line Ensure that the compressed air valve on the vacuum is in the off position Connect the compressed air line to a c...

Page 6: ...o ensure safe operation all conductive parts of the vacuum should be electrically bonded Use the included continuity tester check the vacuum for bonding before each use Connect the alligator clip of the continuity tester to the 1 2 inch compressed air plug see below Using the continuity test probe touch the designated points on the bonding diagram to test for continuity Warning Do not use this equ...

Page 7: ...e compressed airline to a compressed air source Connect the compressed airline to the compressed air plug on the vacuum 6 Attach the Vacuum Hose Clayton EXP vacuum hoses are conductive and provide a drain for static buildup This equipment is only validated for dust ignition proof operation when used with these vacuum hoses Vacuum Hose only Open the Vacuum Inlet Insert the metal sleeve of the vacuu...

Page 8: ...d Bag Rotate the inlet latch 1 4 turn counter clockwise Grasp the inlet cap and remove by tilting the bottom out and then pulling down 3 Remove the Filter Bag from the Inlet Cap Hold the Inlet Cap in your left hand Grasp the bag with your right hand and pull while twisting Dispose of the bag according to your company policy 4 Install a Filter Bag Unfold a new Filter Bag Push the inlet tube into th...

Page 9: ...n the vacuum 3 Activate the Vacuum Rotate the compressed air valve on the vacuum 90 degrees counter clockwise to start compressed air flowing and activate the vacuum 4 Pull the Inlet Cap partially off the vacuum Rotate the inlet latch 1 4 turn counter clockwise Open the inlet and hold it open to relieve the suction Grasp the inlet cap and pull while tilting the bottom down until the top of the cap...

Page 10: ... JClayton com Page 10 6 Install a Filter Bag Unfold a new Filter Bag Push the inlet tube into the hole on the cardboard collar of the Filter Bag Ensure the cardboard collar is flush against the inside of the inlet cover 7 Reinstall the Inlet Cap Replace the Inlet Cap Press the latch in and rotate 1 4 turn clockwise to lock Inlet Latch Inlet Cap Bag Filter Install a Filter Bag ...

Page 11: ...ng a 3 4 inch socket wrench and an extension unscrew the HEPA filter counterclockwise Dispose of the HEPA filter according to your company policy 5 Install a new HEPA Filter Using a 3 4 inch 6 point socket wrench and an extension Screw the new HEPA filter onto the threaded nipple until it hard stops or reaches 46 in lbs of torque 6 Reinstall the Inlet Cap Replace the inlet cap Press the latch in a...

Page 12: ...s shown Attach clips C on the harness to the slots as shown Unclip sternum strap B and slip your arms thru the harness as you would a backpack Adjust and clip the sternum strap Adjust the harness by pulling down on straps D D C B A A D C Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JCl...

Page 13: ...4F FTG 1 4 X 1 4 Elbow PC TO FNPT 17 927 04MA 02 1 4 PC X 1 8 MNPT Adapter 18 927 08L 08 FTG Elbow 1 2 PC TO 1 2 MNPT 19 927 08MA 08 FTG 1 2TX1 2P Male Conn 20 940 011 Fitting Coupler 1 4in HiFlow x 1 4 MNPT 21 942 04040808 Hornet Manifold 22 942 0808 Hornet Coupler 23 951 0183 DZUS Receptacle 24 NE08321115 HNSZ Nut 8 32 X 11 32 Lock Nylon SS 25 RE0614 PDSSS Z Rivet Blind 3 16 x 0 438 Open SS 126 ...

Page 14: ...ry Flex Rubber 5 RE0614 PDATB Z Rivet Blind 3 16 x 0 438 Open Alum Blk 063 25 6 SE083204 PFSM Z Screw 8 32 X 1 4 FH100 SS 7 SE083207 PFSM Z Screw FH100 8 32 X 7 16 SS Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com Page 14 4 5 2 6 1 7 3 6 7 6 7 3 ...

Page 15: ...Cast Valve Assembly For Superhornet 4 951 0180 DZUS Fastener Quarter Turn SS 5 951 0181 DZUS Spring 6 951 0182 DZUS Washer 7 951 0184 DZUS Wear Washer Black Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com Page 15 6 3 2 1 7 4 5 ...

Page 16: ...r Hornet 6 911 12G22 Grommet 3 4 x 1 3 8 7 911 802 Foam Muffler Super Hornet 8 927 04L 1032M FTG Elbow 10 32 TO 1 4 PC 9 FE103212 HZSM Z HEX Standoff 10 32 MF X 3 4in SS 10 SE103206 PFSM Z 100 DEG FHS 190 32 X 375in Long 11 SE103210 PFSM Z Screw FH100 SS 1032 X 625 Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www Dust...

Page 17: ...0 days Clayton will provide parts to the customer s site at no charge or the customer may ship the product to a Clayton selected service location at customer s expense and Clayton will repair the product at no charge and provide return shipping Repair Outside the Continental US Clayton will provide parts to the customer s site at no charge or the customer may ship the product to a Clayton selected...

Page 18: ...Unintended Pressures section 5 2 2 EN 60335 2 69 2012 specifically Annex AA Requirements for vacuum cleaners and dust extractors for the collection of hazardous dusts The legally authorized entity established in the EU for retaining the ATEX technical documentation and compiling the technical file is ExVeritas Limited Unit 16 18 Abenbury Way Wrexham Industrial Estate Wrexham LL13 9UZ United Kingdo...

Page 19: ...Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com ...

Page 20: ... products are proudly made in the USA Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com ...

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