Clayton BACKPACK HEPA Safety, Operation & Maintenance Download Page 7

MAINTENANCE

HEPA Filter

 

Changing the HEPA Filter can expose the operator and the environment to hazardous dust. Be sure to wear appropriate personal protective 

equipment when performing filter changes. If possible, perform HEPA filter change in a controlled environment. The Backpack should not 

be operating during the HEPA Filter Change – disconnect all electric before changing the filter. Always perform a filter bag change before 

beginning a HEPA Filter change.
Remove the inlet cover, then remove and set aside the bag filter and prefilter. The HEPA filter is located at the bottom of the filter 

compartment. Reach into the compartment and grasp the HEPA filter. It is friction-mounted on the vacuum motor with a rubber gasket. Rock 

the filter back and forth to loosen it from the motor, then pull it straight out of the vacuum. Place it into a disposal bag and seal it before 

placing it into an appropriate waste container.
Dispose of the used bag in accordance with all local, state, and federal regulations. Use ONLY Clayton Filter Bags. 

Vacuum Maintenance 

Check the primary filter bag at regular intervals. The frequency with which this filter will need to be changed will depend upon the amount of 

sanding, grinding, and cleaning that you perform, and the type of material collected. Filter bag should be changed when the bag is ½-¾ full.
Keep the unit away from moisture or harsh environments whenever possible. Store unit in a dry location. 
Never use the Clayton Backpack Vacuum for wet vacuuming. The system is designed to extract dry dust and debris, and is not equipped for 

fluid extraction. Vacuuming wet material can ruin the filter system, and void the warranty. 

Troubleshooting Guide for Electric Vacuums

Symptom

Probable Cause

Remedy

Vacuum will not start

Electrical connection has not been made.

Ensure that the power cord has been plugged into a 

properly grounded 120 Volt circuit.

Motor brushes are worn.

Replace brushes.

Vacuum performance 

is low

Electrical source has low voltage.

Ensure that outlet is supplying proper voltage.  

Multiple appliances plugged into a single electrical 

outlet may cause a voltage drop.

Extension cords are being used to extend 

the reach of the electric vacuum.

Discontinue use of extension cords. Find an electrical 

outlet closer to the work location.

Filter bag is full or HEPA filter requires 

replacement.

Replace filter bag. If performance is still low, 

replace HEPA filter.

Hose is clogged.

Check each hose for obstruction, and remove 

any debris.

Excessive dust is visible 

at work surface.

Filter bag is full.

Replace filter bag.

Fine dust has coated surface of filter bag.

Disconnect air supply from Backpack™, and bump  

the vacuum gently to dislodge dust from the filter bag.

HEPA filter is clogged.

Replace HEPA filter.

Motor makes excessive 

or harsh noise.

Motor brushes worn.

Replace motor brushes with Clayton PN 600-118B

Motor stops suddenly 

during use.

Vacuum is operating above maximum 

temperature.

Leave vacuum off for several minutes to cool, 

 then turn back on. 

Repair or Warranty Contact

 

Clayton Associates, Inc. 

 1650 Oak Street 

 Lakewood, New Jersey 08701 

 P.+1-732-363-2100 F.+1-732-364-6084

 www.DustlessMadeSimple.com 

 [email protected]

Page 7

Summary of Contents for BACKPACK HEPA

Page 1: ... available directly from Clayton Associates Inc Hearing protection is required when applicable PEL permissible exposure limit is exceeded Respiratory protection is required when applicable PEL permissible exposure limit is exceeded Read and understand operator s manual before using this equipment Eye protection is required when operating this equipment WARNING WARNING WARNING WARNING Scan this QR ...

Page 2: ...Preparation for Shipping 6 Electric Vacuum Operational Procedures 6 When to Change Vacuum Filters 6 Using the Filter Timer Card 6 Recommended Filter Change Procedure using only one vacuum 6 Recommended Filter Change Procedure using a support vacuum 6 Maintenance 7 HEPA Filter 7 Vacuum Maintenance 7 Troubleshooting Guide for Electric Vacuums 7 Warranty 8 Illustrated Parts Breakdown 9 Repair or Warr...

Page 3: ... flow Keep hair loose clothing fingers and all parts of body away from openings and moving parts Turn off all controls before unplugging Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present Connect to a properly grounded outlet only See Grounding Instructions Do not pick up anything that is burning or smoking such as cigarettes matches o...

Page 4: ... DOD 6050 5 Hazardous Materials Information System HMIS series publications For each hazardous material used within the Navy a material safety data sheet MSDS is required to be provided and available for review by users Consult your local safety and health staff concerning any questions on hazardous chemicals MSDS personal protective equipment requirements and appropriate handling and emergency pr...

Page 5: ...PA High Efficiency Particulate Air filtered vacuum along with vacuum capable tools can practically eliminate all exposure to airborne dust The procedures herein provide a method for performing surface preparation operations while minimizing the particulate contamination of hazardous dust into the air ground and water This technical manual describes the Clayton Vacuum System and provides operating ...

Page 6: ...ith two positions With the vacuum connected to power turn this switch to the ON position to activate the vacuum motor Turn the switch to the OFF position to deactivate the vacuum The vacuum will now be operational and the hose can be connected to either vacuum shrouded grinders or tools or to cleaning tools for general cleanup When to Change Vacuum Filters Vacuum filter bags should be changed at r...

Page 7: ...cuuming The system is designed to extract dry dust and debris and is not equipped for fluid extraction Vacuuming wet material can ruin the filter system and void the warranty Troubleshooting Guide for Electric Vacuums Symptom Probable Cause Remedy Vacuum will not start Electrical connection has not been made Ensure that the power cord has been plugged into a properly grounded 120 Volt circuit Moto...

Page 8: ...mer provide parts and labor at the customer s site From day 91 onward Clayton will provide parts to the customer s site at no charge and will perform labor at no charge for products returned to its factory at the customer s expense Outside the continental U S Clayton will provide parts to the customer s site at no charge or for products returned to its factory at the customer s expense Clayton wil...

Page 9: ...id for 6 quart add 6 after part number 16 Shoulder and Waist Belt 4 Vacuum Hose 4 17 Screw Shoulder Waist Belt 5 a Hose Cuff Swivel 18 Backrest Pad With 3 M Adhesive 5 b Hose Cuff Non Swivel 19 On Off Rocker Switch 6 Rivet Hose To Lid 20 9 Pigtail Power Cord 50 ft 16 3 SJTW 125V 7 10 Quart Cloth Bag for 6 quart add 6 after part number 21 Strain Relief with Nut Heyco 1 2in dia 8 Micro Lined Filter ...

Page 10: ... products are proudly made in the USA Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com ...

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