Clayton BACKPACK HEPA Safety, Operation & Maintenance Download Page 6

Repair or Warranty Contact

 

Clayton Associates, Inc. 

 1650 Oak Street 

 Lakewood, New Jersey 08701 

 P.+1-732-363-2100 F.+1-732-364-6084

 www.DustlessMadeSimple.com 

 [email protected]

Page 6

SAVE THESE INSTRUCTIONS

Preparation for Use

System is shipped complete. Remove packaging material from around system. Unlatch powerhead from tank and remove accessories 

from inside the tank. Unthread the top cap on the vacuum. Ensure that one filter bag is in place inside of the grey cloth prefilter.
The HEPA filter is positioned beneath the prefilter, and is factory installed. 

Preparation for Storage

The Clayton Backpack™ systems require no special preparation for short term storage.
When long term storage is required, Clayton recommends that the operator perform a filter change to remove any dust or residue from 

the system.

Preparation for Shipping

Place the vacuum into an appropriately sized container, and liberally pack protective cushioning around the vacuum.

Electric Vacuum Operational Procedures

Ensure that all electrical supplies are grounded. If you are unsure, check with a supervisor or building engineer. 

WARNING: FAILURE TO USE GROUNDED ELECTRICAL SUPPLY CAN RESULT IN ELECTICAL SHOCK,  

INJURY, OR DEATH. If you do not have access to a grounded electrical supply, do not use the vacuum.  

Consult with a supervisor or electrician.

Backpack™ Vacuums are equipped with a short whip and an extension cord. Do not use additional extension cords with these vacuums. 

Use of extension cords will decrease vacuum performance. Reduced performance will result in higher levels of exposure to hazardous 

dust. If an extension cord must be used, ensure that the cord is UL Listed, CSA Certified, 12AWG minimum, and approved for indoor/

outdoor usage. 
Backpack vacs are designed for use with a 1.5” Clayton cleanup hose. One end of the hose has a rubber cuff. Push this end over the 

vacuum inlet tube on the top of the vacuum tank. 
Plug the short electrical whip into the end of the three pronged extension cord included with the vacuum. Never use a smaller gauge cord 

than the factory cord. Ensure that the plug is pressed into the recessed plug holder on the side of the vacuum. 
On the side of the vacuum head is a power switch, with two positions. With the vacuum connected to power, turn this switch to the ON 

position to activate the vacuum motor. Turn the switch to the OFF position to deactivate the vacuum.
The vacuum will now be operational, and the hose can be connected to either vacuum-shrouded grinders or tools, or to cleaning tools  

for general cleanup.

When to Change Vacuum Filters

Vacuum filter bags should be changed at regular intervals to prevent loss of suction or damage to the vacuum. Check the condition of  

the filter bags before each use. Bags should be changed when ¾ full. Always leave the vacuum running when checking the filter bag. 

The airflow into the vacuum will prevent dust from escaping and will reduce exposure.
The HEPA filter should be changed once per year or if the vacuum bag is breached.

Using the Filter Timer Card 

Backpack vacuums ship with a Filter Timer Card (part number 627-12T) 

attached to the handle. When the vacuum is prepared for its first use, activate 

the timer card by pressing firmly on the silver button on the back of the card. 

Within a few minutes, a red line will appear on the timer’s front meter. When 

the timer meter is completely red, 12 months have elapsed and the filter 

should be replaced. Replacement HEPA filters are packaged with a new Filter 

Timer Card, which should be attached to the vacuum after filter installation.

Recommended Filter Change Procedure 

WARNING:

  It is recommended that the operator use appropriate PPE when changing any filters contaminated with 

hazardous dust. If you are unsure of what precautions to take, check with a supervisor or your Industrial  

Hygienist/Safety Representative.

Bag and Prefilter

To change the bag filter or prefilter, first connect the vacuum to power and turn the unit on. Keeping the vacuum upright, unthread the top 

inlet cap and set aside. Place a poly disposal bag around your hands like a large mitten. Grasp the edge of the filter bag and gently raise 

it up, keeping the dirty filter bag over the mouth of the vacuum. The downdraft will prevent the escape of dust from the bag during a filter 

change. Draw the filter bag into the disposal bag, keeping the disposal bag between you and the filter bag. Once the filter bag is inside 

the disposal bag, seal the disposal bag and place it in an appropriate waste container. 
Dispose of the used bag in accordance with all local, state, and federal regulations. Use ONLY Clayton Filter Bags. 

Summary of Contents for BACKPACK HEPA

Page 1: ... available directly from Clayton Associates Inc Hearing protection is required when applicable PEL permissible exposure limit is exceeded Respiratory protection is required when applicable PEL permissible exposure limit is exceeded Read and understand operator s manual before using this equipment Eye protection is required when operating this equipment WARNING WARNING WARNING WARNING Scan this QR ...

Page 2: ...Preparation for Shipping 6 Electric Vacuum Operational Procedures 6 When to Change Vacuum Filters 6 Using the Filter Timer Card 6 Recommended Filter Change Procedure using only one vacuum 6 Recommended Filter Change Procedure using a support vacuum 6 Maintenance 7 HEPA Filter 7 Vacuum Maintenance 7 Troubleshooting Guide for Electric Vacuums 7 Warranty 8 Illustrated Parts Breakdown 9 Repair or Warr...

Page 3: ... flow Keep hair loose clothing fingers and all parts of body away from openings and moving parts Turn off all controls before unplugging Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present Connect to a properly grounded outlet only See Grounding Instructions Do not pick up anything that is burning or smoking such as cigarettes matches o...

Page 4: ... DOD 6050 5 Hazardous Materials Information System HMIS series publications For each hazardous material used within the Navy a material safety data sheet MSDS is required to be provided and available for review by users Consult your local safety and health staff concerning any questions on hazardous chemicals MSDS personal protective equipment requirements and appropriate handling and emergency pr...

Page 5: ...PA High Efficiency Particulate Air filtered vacuum along with vacuum capable tools can practically eliminate all exposure to airborne dust The procedures herein provide a method for performing surface preparation operations while minimizing the particulate contamination of hazardous dust into the air ground and water This technical manual describes the Clayton Vacuum System and provides operating ...

Page 6: ...ith two positions With the vacuum connected to power turn this switch to the ON position to activate the vacuum motor Turn the switch to the OFF position to deactivate the vacuum The vacuum will now be operational and the hose can be connected to either vacuum shrouded grinders or tools or to cleaning tools for general cleanup When to Change Vacuum Filters Vacuum filter bags should be changed at r...

Page 7: ...cuuming The system is designed to extract dry dust and debris and is not equipped for fluid extraction Vacuuming wet material can ruin the filter system and void the warranty Troubleshooting Guide for Electric Vacuums Symptom Probable Cause Remedy Vacuum will not start Electrical connection has not been made Ensure that the power cord has been plugged into a properly grounded 120 Volt circuit Moto...

Page 8: ...mer provide parts and labor at the customer s site From day 91 onward Clayton will provide parts to the customer s site at no charge and will perform labor at no charge for products returned to its factory at the customer s expense Outside the continental U S Clayton will provide parts to the customer s site at no charge or for products returned to its factory at the customer s expense Clayton wil...

Page 9: ...id for 6 quart add 6 after part number 16 Shoulder and Waist Belt 4 Vacuum Hose 4 17 Screw Shoulder Waist Belt 5 a Hose Cuff Swivel 18 Backrest Pad With 3 M Adhesive 5 b Hose Cuff Non Swivel 19 On Off Rocker Switch 6 Rivet Hose To Lid 20 9 Pigtail Power Cord 50 ft 16 3 SJTW 125V 7 10 Quart Cloth Bag for 6 quart add 6 after part number 21 Strain Relief with Nut Heyco 1 2in dia 8 Micro Lined Filter ...

Page 10: ... products are proudly made in the USA Repair or Warranty Contact Clayton Associates Inc 1650 Oak Street Lakewood New Jersey 08701 P 1 732 363 2100 F 1 732 364 6084 www DustlessMadeSimple com Sales JClayton com ...

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