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Repair or Warranty Contact
Clayton Associates, Inc.
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1650 Oak Street
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Lakewood, New Jersey 08701
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P.+1-732-363-2100 F.+1-732-364-6084
www.DustlessMadeSimple.com
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Page 6
SAVE THESE INSTRUCTIONS
Preparation for Use
System is shipped complete. Remove packaging material from around system. Unlatch powerhead from tank and remove accessories
from inside the tank. Unthread the top cap on the vacuum. Ensure that one filter bag is in place inside of the grey cloth prefilter.
The HEPA filter is positioned beneath the prefilter, and is factory installed.
Preparation for Storage
The Clayton Backpack™ systems require no special preparation for short term storage.
When long term storage is required, Clayton recommends that the operator perform a filter change to remove any dust or residue from
the system.
Preparation for Shipping
Place the vacuum into an appropriately sized container, and liberally pack protective cushioning around the vacuum.
Electric Vacuum Operational Procedures
Ensure that all electrical supplies are grounded. If you are unsure, check with a supervisor or building engineer.
WARNING: FAILURE TO USE GROUNDED ELECTRICAL SUPPLY CAN RESULT IN ELECTICAL SHOCK,
INJURY, OR DEATH. If you do not have access to a grounded electrical supply, do not use the vacuum.
Consult with a supervisor or electrician.
Backpack™ Vacuums are equipped with a short whip and an extension cord. Do not use additional extension cords with these vacuums.
Use of extension cords will decrease vacuum performance. Reduced performance will result in higher levels of exposure to hazardous
dust. If an extension cord must be used, ensure that the cord is UL Listed, CSA Certified, 12AWG minimum, and approved for indoor/
outdoor usage.
Backpack vacs are designed for use with a 1.5” Clayton cleanup hose. One end of the hose has a rubber cuff. Push this end over the
vacuum inlet tube on the top of the vacuum tank.
Plug the short electrical whip into the end of the three pronged extension cord included with the vacuum. Never use a smaller gauge cord
than the factory cord. Ensure that the plug is pressed into the recessed plug holder on the side of the vacuum.
On the side of the vacuum head is a power switch, with two positions. With the vacuum connected to power, turn this switch to the ON
position to activate the vacuum motor. Turn the switch to the OFF position to deactivate the vacuum.
The vacuum will now be operational, and the hose can be connected to either vacuum-shrouded grinders or tools, or to cleaning tools
for general cleanup.
When to Change Vacuum Filters
Vacuum filter bags should be changed at regular intervals to prevent loss of suction or damage to the vacuum. Check the condition of
the filter bags before each use. Bags should be changed when ¾ full. Always leave the vacuum running when checking the filter bag.
The airflow into the vacuum will prevent dust from escaping and will reduce exposure.
The HEPA filter should be changed once per year or if the vacuum bag is breached.
Using the Filter Timer Card
Backpack vacuums ship with a Filter Timer Card (part number 627-12T)
attached to the handle. When the vacuum is prepared for its first use, activate
the timer card by pressing firmly on the silver button on the back of the card.
Within a few minutes, a red line will appear on the timer’s front meter. When
the timer meter is completely red, 12 months have elapsed and the filter
should be replaced. Replacement HEPA filters are packaged with a new Filter
Timer Card, which should be attached to the vacuum after filter installation.
Recommended Filter Change Procedure
WARNING:
It is recommended that the operator use appropriate PPE when changing any filters contaminated with
hazardous dust. If you are unsure of what precautions to take, check with a supervisor or your Industrial
Hygienist/Safety Representative.
Bag and Prefilter
To change the bag filter or prefilter, first connect the vacuum to power and turn the unit on. Keeping the vacuum upright, unthread the top
inlet cap and set aside. Place a poly disposal bag around your hands like a large mitten. Grasp the edge of the filter bag and gently raise
it up, keeping the dirty filter bag over the mouth of the vacuum. The downdraft will prevent the escape of dust from the bag during a filter
change. Draw the filter bag into the disposal bag, keeping the disposal bag between you and the filter bag. Once the filter bag is inside
the disposal bag, seal the disposal bag and place it in an appropriate waste container.
Dispose of the used bag in accordance with all local, state, and federal regulations. Use ONLY Clayton Filter Bags.