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5

IMPORTANT INFORMATION FOR ALL 

CONNECTOR PIPES

Th

  e connector pipe must be constructed and installed so that 

it maintains clearances, keeps condensation and creosote within 
the pipe, and is capable of withstanding a 2100°F degree chim-
ney fi re.

1.  At no time should the connector pipe turn downward to-

ward the chimney or run perfectly horizontal. Th

 e connec-

tor pipe should slope down toward the furnace a minimum 
of 1/4”[0.6cm] per 12”[30.5cm].

2. Th

  ere should be no more than two 90 degree elbows.

3. Th

  e connector pipe should never be longer than six feet. If 

it is absolutely necessary to make a run of more than six 
feet (not recommended) use extra support brackets every 3 
feet[91cm].

4. Th

  e connector pipe should never be reduced to a smaller 

size than fl ue opening on the furnace.

5. Th

  e connector pipe should not block the fl ue of the chimney 

or extend into it in any way.

6.  A good airtight thimble should be used to hold the connec-

tor pipe in the chimney. It should be constructed so the con-
nector pipe can be removed for cleaning.

7. Th

  e connector pipe should not leave the heated portion of 

the building to reach the chimney.

8. Th

  e connector pipe should not pass from one story to the 

next before entering the chimney, nor should it pass through 
any closed or enclosed space.

9. Th

  e connector pipe and any elbows must be of 24 gauge or 

greater.

10. Th

  e connector pipe should not be located near or in a walk 

way or well traveled area.

11.  All male ends of connector pipe should run or point to-

wards the furnace.

12.  Install a cast iron adjustable damper in the fi rst joint of the 

connector pipe, nearest to the fl ue collar.

DAMPERS ON STOVE PIPES

When burning coal, we recommend a Barometric Draft  Damper 
be installed at a safe convenient place between chimney and your 
furnace preferably less than 3 feet [91cm] from the fl ue collar.

When you have installed the connector pipe between your fur-
nace and the chimney, tap the pipe hard with your fi ngernail. 
Remember the sound it makes - it will be a “ting” echoing inside 
the stove pipe. If later you tap and hear a muffl

  ed thud, you are 

building up soot in the pipe and should clean it. Th

  is pipe should 

be cleaned at least once or twice during the heating season.

DO NOT CONNECT TWO HEATERS TO THE SAME CHIM-
NEY FLUE. Th

  e National Fire Prevention Association recom-

mends that wood burning appliances vent into a separate fl ue 
from gas or oil furnaces. If such an installation is contemplated, 
fi rst check with a local building inspector to fi nd out if a separate 
fl ue for a wood burner is required.

Use of a Barometric Draft  Control (when burning wood) is rec-
ommended ONLY in the event your chimney creates excessive 
draft  leading to an over-fi ring condition.

HEATED AIR DISCHARGE

Th

 is furnace is designed for use as a supplemental heating 

source. When used as a supplementary furnace, it is connected 
in conjunction with an oil, gas, or electric furnace to the existing 
duct work which distributes the heated air into several rooms 
and/or areas.

Th

  ough United States Stove Company expressly Does Not rec-

ommend the use of its furnaces to be installed  and/or used as 
a free-standing heater, it is possible to achieve a reasonably safe 
and functional installation IF certain standard procedures are 
followed.  Th

  e following are guidelines only and are intended to 

enable the furnace user to obtain reasonable effi

  ciency from his 

furnace, and with due respect to safety when installing as a “free-
standing heater”.  If installed correctly, and in accordance with 
the instructions found in this manual, your warm air furnace 
may be installed as a “space heater” within living quarters, cab-
ins, garage, or workshop.  Please adhere to the following:

1. Th

  e use of a cold air return and/or fi lter box is mandatory.  

Th

  is will not only increase your blower life and provide fi l-

tered air, it will also help prevent the blower or blowers from 
“capturing” heated air exiting from the top of the furnace 
heat outlets.

2.  If installed as purchased , without directing the heat away 

from the furnace itself, it will simply sit and cycle, turning 
the blowers off  and on.  Th

  e thermostat may not function 

properly.

3.  All larger furnaces (or those with multi-speed blowers) ab-

solutely require BACK PRESSURE to prevent premature 
motor winding failure.  If allowed to operate at high RPM 
(As in “FREE AIR” mode - no duct work or fl ow restric-
tions) the windings overheat, insulation melts and the mo-
tor simply burns up - not covered under warranty.

IMPORTANCE OF PROPER DRAFT

Draft  is the force which moves air from the appliance up through 
the chimney. Th

  e amount of draft  in your chimney depends on 

the length of the chimney, local geography, nearby obstructions 
and other factors. Too much draft  may cause excessive tempera-
tures in the appliance. Inadequate draft  may cause backpuffi

  ng 

into the room and ‘plugging’ of the chimney.

“Inadequate draft  will cause the appliance to leak smoke into the 
room through appliance and chimney connector joints.”

“An uncontrollable burn or excessive temperature indicates ex-
cessive draft .”

Take into account the chimney’s location to insure it is not too 
close to neighbors or in a valley which may cause unhealthy or 
nuisance conditions.

CONNECTING HOT AIR DUCT

TO FURNACE

We strongly recommend that the hot air duct work be installed 
by a home heating specialist. If doing the installation yourself, 
before you decide which installation will best suit your needs, 
consult a qualifi ed heating technician and follow his recommen-
dations as to the safest and most effi

  cient method of installation.

Th

  e following illustrations are the ONLY acceptable confi gura-

tions when installed with existing oil or gas furnaces.

Summary of Contents for 1602R

Page 1: ...e may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in your area This furnace must be installed by a qualified technician Keep these instructions for future reference Installation Operator s Manual SAVE THESE INSTRUCTIONS Certified for installations in the USA and Canada Safety Tested to UL 39...

Page 2: ...keep the firebox hot enough without overheating your home to burn gases Slow fires can cause excessive creosote build up in smoke pipe chimney and firebox It is better to keep a small intense fire as oppose to a large smol dering fire Be aware that the hotter the fire the less creosote is deposited Weekly cleanings may be necessary in mild weather even though monthly cleaning may be enough dur ing...

Page 3: ... is to be installed maintaining the clearances speci fied in the following illustrations Do not place the furnace directly on a combustible floor If you are placing it on a combustible floor an approved fire retar dant material equivalent to 3 8 UL Listed millboard should be placed under the unit The material must extend at least 16 inches beyond the front of the unit and 8 inches on either side o...

Page 4: ...ney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote build up has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire SMOKE PIPE INSTALLATION Clearances to combustible materials i e paneling ceiling tile sheet rock plaster draperies casements or wood trim etc will vary with the type of f...

Page 5: ...E This furnace is designed for use as a supplemental heating source When used as a supplementary furnace it is connected in conjunction with an oil gas or electric furnace to the existing duct work which distributes the heated air into several rooms and or areas Though United States Stove Company expressly Does Not rec ommend the use of its furnaces to be installed and or used as a free standing h...

Page 6: ...xisting plenum will help direct the flow of air from the furnace as well as the flow in the existing furnace Ducting entering the existing plenum at an angle approximately 45 degrees will facilitate air flow from the furnace while diverting air from the existing furnace INSPECT FLUE PIPES FLUE PIPE JOINTS AND FLUE PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT DRAWN INTO AND CIR ...

Page 7: ...ficiency of the furnace is de creased Without a return air system warm air will be drawn into your basement unnecessarily heating unused areas of the home In extreme cases if your basement or utility room is fairly airtight the blowers on the furnace could depressurize the room and pull toxic flue gases from the furnace a gas water heater or gas furnace The fumes could then be distributed througho...

Page 8: ... attach the door latches to the door latch mounting brackets on the left side of the door frames as illustrated The slots in the brackets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gasket should be snug against the door frame on the furnace Feed Door Illustration Ash Door Illustration 1 Feed Door Latch 1 Ash Door Latch 4 1 4 20 x 3 4 Hex B...

Page 9: ...e junction box and insulation using two of the 10 x 1 2 screws provided Make a small slice in the 5 x 5 insulation to allow the wires from the draft blower to protrude then Install it between the cabinet back and junction box with the foil side to the cabinet back Attach the conduit assembly from the limit control to the junction box as shown 5 If not already installed snap the rocker switch into ...

Page 10: ...me three screws 1 Draft Blower 2 1 4 20 x 1 Hex Bolt 1 Draft Blower Adapter 2 1 4 20 Lock Nut 1 Draft Regulator Canada Only 3 10 24 Kep Nut For Canadian installations you must install the cover plate once you have completed the draft blower installation Using the two self drilling screws provided attach the cover plate to the draft cover located just below the Feed Door BAFFLE BRICK REPLACEMENT If...

Page 11: ...good indicator if wood is ready to burn is to check the piece ends If there are cracks radiating in all directions from the center then the wood should be dry enough to burn If your wood sizzles in the fire even though the surface is dry it may not be fully cured and should be seasoned longer There are ONLY two types of coal allowed for use in this furnace Bitu minous Coal soft coal and Anthracite...

Page 12: ...reful not to mix the coal as this increas es the chances of forming clinkers When shaking the grate s be gentle Just a few short movements a couple of cranks is better than a lot of agitation The objective is to remove a small amount of the ashes without disturbing the fire Stop when you see a glow in the ashes or the first red coals fall into the ash pan Excessive shaking wastes fuel and can expo...

Page 13: ...lose the load door and push the slide Baffle rod to rear Close the spin draft cap on ash door leaving it cracked about the diameter of a dime The forced air draft cycles on demand from the wall thermostat Setting the U S Stove thermostat four degrees higher than your existing thermostat is recommended In operation the power draft blower will run until the U S Stove thermostat temperature setting i...

Page 14: ...escape the firebox so as not to damage any electrical components If the bypass damper is one that is designed to fall closed when the blowers are not running and there is no way to open the pas sage you will need to shut off all combustion air to the appli ance Observe the furnace operation closely and often until power is restored CAUTION To avoid excessive temperatures do not operate with fuel d...

Page 15: ... all cinders have thoroughly cooled SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide CO emissions CO is a poisonous gas when exposed to elevated concentrations for extended periods of time While the modern combustion systems in heaters drastically reduce the amount of CO emitted out the chimney exposure to the gases in closed or confined areas can be dangerous Make s...

Page 16: ...himney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with excessive amounts of unburned wood F Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor shaft B Check for bad fan bearings 5 Problem Distribution blower continu...

Page 17: ...17 11 12 13 16 15 17 14 7 10 5 2 3 6 32 31 4 3 2 1 37 3 8 9 24 26 25 27 17 16 3 19 18 20 28 29 30 36 21 22 34 34 35 23 33 PARTS DIAGRAM ...

Page 18: ...Flue Collar Ring 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 68821 1 29 Insulation Side C98771 2 30 Insulation Retainer 83884 41 31 Cabinet Side Right 68822 1 N S Cabinet Side Back 1800 69002 2 32 Receptacle Snap In 80351 1 33 Cabinet Back 69573 1 34 Insulation Panel C98871 2 35 Cabinet Top ...

Page 19: ...ld air return or filter box will increase the life of your blow ers and offer filtered distribution air for your home U S Stove offers the model UFB908 as an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or any hardware duct work supply store When installing a UFB908 follow the installation instructions...

Page 20: ...plumbed to your existing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel and re attach to the furnace enclosure Have a qualified plumber connect your domestic hot water pipe to the coil with the appropriate fittings In the unlikely event that your furnace overfires a condition evidenced by elbows stove pipes and...

Page 21: ...nual in a safe place for future reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBER 1602R SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 80 750 2723 ...

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