Clayton Power 1041004001 User Manual Download Page 1 | Manualshive

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www.leab.eu

USER MANUAL

VERSION 6

06/09/2021

Manufactured

by

CHARGE BOOSTER

CLP 600

LEAB Automotive GmbH

Thorshammer 6

24866 Busdorf

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Summary of Contents for 1041004001

Page 1: ...www leab eu USER MANUAL VERSION 6 06 09 2021 Manufactured by CHARGE BOOSTER CLP 600 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf ...

Page 2: ...ng Characteristic 9 7 Assembly 10 8 Installation 10 9 Normal Operation 11 9 1 Switching on the Device 11 9 2 Switching off the Device 12 9 3 Operating Status 12 10 Emergency Start Function 13 11 Disposal 13 12 EU Declaration of Conformity 13 13 Connection diagram Lithium battery from Clayton Power 14 14 Connection diagram Lead acid battery 15 Table of Contents LEAB Automotive GmbH ...

Page 3: ...ssibility of property damage The signal word Notice indicates that there is a possibility of material damage To avoid material damage follow the instruction CAUTION Danger that can lead to minor injuries A safety instruction with the signal word CAUTION denotes a hazard with a low degree of risk which if not avoided can result in minor or moderate injury Read the safety information carefully and f...

Page 4: ...product 2 General Safety This manual aids safe handling of the device Use the device solely in accord ance with its intended use Observe the safety instructions WARNING Risk of injury from damaged frozen or deformed batteries Damaged frozen or deformed batteries can cause injuries 1 Before using the battery make sure that the battery is un damaged and the electrolyte is not frozen Notice Device de...

Page 5: ...ly max 5 min from the additional battery to enable the vehicle to start At the output the unit supplies a DC voltage of 14 4 V or 28 8 V depending on the charging characteristic and thereby supplies consumers with power per manently or for a short time The input voltage is 12 V or 24 V The device is designed for an operating temperature of 25 C 80 C 2 2 Foreseeable misuse The device is designed fo...

Page 6: ... product 1 2 3 4 5 Fig 1 CLP 600 1 Data connection M12 2 Output 3 Ground GND 4 Input 5 Jump start button emergency start 6 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 3 About the product LEAB Automotive GmbH ...

Page 7: ...Fig 2 CLP600 dimensional drawing in mm 7 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 3 About the product ...

Page 8: ...ternal consumption standby 1 6 W Wakeup voltage D 4 V 36 V Operating temperature 25 C 80 C International Protection IP class IP21 Dimensions L x W x H 222 mm x 111 mm x 40 mm Weight 830 g 5 Package Contents No CLP charging booster 1x User manual 1x Data adapter M12 1x Nut M6 3x Spring washer M6 3x Cable lug 16 mm2 3x Screw 16 mm 3x 8 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 5 Package Conte...

Page 9: ...1 40 A 20 A Stage 2 Constant voltage Level 1 14 0 V 28 0 V Stage 3 Constant current Level 2 10 A 10 A Stage 4 Constant voltage Level 2 14 4 V 28 8 V Stage 5 Charge retention 13 5 V 27 0 V Level 2 has a time limit of 8 h The charging process restarts in phase 1 when the current in the charge re tention exceeds 10 A 9 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 6 Charging C...

Page 10: ...ounted 8 Installation Fitting the Data Adapter Fig 3 Data adapter connectors No Connection 1 Single wire 2 Wake up signal Ignition switch terminal 15 3 Ground 4 CAN High 5 CAN Low TIP It is not possible to operate the device without a wake up signal Ignition switch terminal 15 A CAN connection must also be established in order to charge lithium batteries 10 LEAB Automotive GmbH Thorshammer 6 24866...

Page 11: ...ure the positive leads as close as possible to the batteries with suitable fuses 50 A 3 Connect the outputs 2 and 4 of the device to the positive terminals of the batteries 4 Connect the common ground 3 of the device to the negative terminals of the battery 5 Connect the vehicle batteries to the vehicle power circuit ð The batteries are connected 9 Normal Operation 9 1 Switching on the Device Char...

Page 12: ...tus lead acid battery 80 lithium battery 95 Charge IN and OUT Red flashing 1x Current too high short circuit Device requires restart Red flashing 2x Temperature too high Device auto matically restarts Red flashing 3x Other errors Jump start Emergency start function Green steady light Emergency start completed Green flashing 4 Hz Emergency start active Starter bat tery charging Red flashing Error e...

Page 13: ...rgency start is lit green The starter battery is charged you can start the vehicle To end the emergency start function perform the following step 2 Press the jump start button ð The emergency start function ends the charge booster returns to normal operation 11 Disposal Dispose of the device in accordance with the Waste Elec trical and Electronic Equipment Regulations WEEE The system must not be d...

Page 14: ...13 Connection diagram Lithium battery from Clayton Power 14 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf 13 Connection diagram Lithium battery from Clayton Power LEAB Automotive GmbH ...

Page 15: ...14 Connection diagram Lead acid battery 15 LEAB Automotive GmbH Thorshammer 6 24866 Busdorf LEAB Automotive GmbH 14 Connection diagram Lead acid battery ...

Page 16: ...usdorf Tel 49 0 4621 9 78 60 0 Fax 49 0 4621 9 78 60 260 info leab eu We make energy mobile It is prohibited to copy duplicate translate or otherwise pass on the content of this guide to third parties without the express written permission of LEAB ...

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