Classic AutoAir 1971-1973 Mustang A/C system, Installation Manual

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PREP
PAGE
90˚ 90˚
Centerline of the Oil Plug
CAUTION!
When mounting your compressor
and/or adjusting the belt, use caution not to tilt
the compressor up to or more than 90˚ off the
centerline of the oil fill plug. This can cause
compressor failure.
Do
NOT
tilt, shake or
turn refrigerant can
upside-down OR use a
charging station to
install refrigerant while
the engine is running.
Doing
so will direct liquid refrigerant into the
compressor piston chamber, causing damage
to reed valves and/or pistons and/or other components,
as well as potentially seizing the compressor. Allow a
minimum of 30 minutes for liquid to "boil off.” You must
hand turn the compressor hub (not the pulley) a
minimum of 15 complete revolutions prior to starting
the engine with the clutch engaged.
!
Please read thru these procedures before completing this new A/C system charging operation.
A licensed A/C technician should be utilized for these procedures to insure
that your new system will perform at it’s peak, and that your compressor will
not be damaged.
1) Your radiator/cooling system is an integral part of your new system. Please insure that
you have a 50/50 mix of distilled water and antifreeze. The heater coil
MUST
be purged
(cycle heater control valve) to make sure no water, without antifreeze, is in the heater coil
before you charge the A/C system.
2) Evacuate the system for 45 minutes (minimum).
3)
Your new compressor
MUST
be hand-turned 15-20 revolutions before
and after charging with liquid. Failure to do this may cause the reed
valves to become damaged
(this damage is NOT covered by your warranty).
4) Your new system requires 134a refrigerant. It will require 1.5 lbs (or 24 oz).
5) Your new compressor comes charged with oil - NO additional oil is needed.
6) Insure that the new belt is tight.
7)
DO NOT CHARGE SYSTEM WITH LIQUID WHILE THE ENGINE IS RUNNING!
RECOMMENDED TEST CONDITIONS
: (After system has been fully charged and tested for basic operation)
• Determine the temperature outside of the car
• Connect gauges or service equipment to high/low charging ports
• Place blower fan switch on medium
• Close all doors and windows on vehicle
• Place shop fan directly in front of condenser
• Run engine idle up to approx. 1500 rpm
ACCEPTABLE OPERATING PRESSURE RANGES:
1. HIGH-SIDE PRESSURES (150-250 PSI)
2. LOW-SIDE PRESSURES (15-25 PSI in a steady state)
Readings above are based on an ambient temperature of 90˚ with an adequate airflow on condenser
New A/C System Preparation... A MUST READ!