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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

MAINTENANCE

Please note that factors other than the drills condition may effect its operation 
and efficiency, such as reduced compressor output, excessive drain on the 
airline, moisture or restrictions in the air-line, or the use of connectors of 
improper size or poor condition which will reduce air supply.

DAILY

1. Before use, drain water from the air-line and compressor.

2. Lubricate the drill daily for optimum performance. Use CLARKE high quality 

airline oil either via a lubricator in the air supply system or by placing a few 
drops into the air inlet immediately before use. This should be carried out 
regardless of whether or not an in-line lubricator is used.

CLEANING & OVERHAUL

1. Keep the drill clean and free from debris.

2. If the drill becomes sluggish and the air supply is of good quality, it may be 

necessary to replace worn or damaged parts.

3. Grit or gum deposits in the 

mechanism may eventually 
reduce efficiency. This condition 
can be corrected by cleaning the 
air inlet filter and flushing out the 
drill with gum solvent oil or an 
equal mixture of SAE No10 oil and 
paraffin. 

4. Failing this, the drill should be 

disassembled, thoroughly 
cleaned, dried and reassembled. 
You may prefer to take the drill to your CLARKE dealer if internal 
maintenance is required.

WARNING: MAKE SURE THAT THE DRILL IS DISCONNECTED FROM THE AIR 
SUPPLY BEFORE PERFORMING ANY CLEANING OR MAINTENANCE.

Summary of Contents for X-Pro CAT207

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC1019 ISS 1 3 8 AIR DRILL MODEL NO CAT207 PART NO 3120524 ...

Page 2: ...ce SPECIFICATION Please note that the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice Model Numbers CAT207 Min Hose Size ID 9 5 mm 3 8 Chuck Size 1 5 10 mm Operating Pressure 90 psi 6 2 bar Air Consumption 4 5 cfm average Max No Load Speed 20000 rpm 90psi S...

Page 3: ...d the side 3 ALWAYS wear ear protectors when using the drill 4 DO NOT overreach Keep proper footing and balance at all times 5 NEVER use any type of bottled gas as a source of power for the drill 6 DO NOT connect the air supply hose with your finger on the trigger 7 DO NOT exceed the maximum pressure for the drill 90 psi 6 2 bar 8 ALWAYS check hoses for leaks or worn condition before use and ensur...

Page 4: ...best and safest performance 17 Quick change couplings should not be located at the air tool They add weight and could fail due to vibration 18 DO NOT force or misuse the drill It will do a better and safer job at the rate for which it was designed 19 This drill vibrates with use Vibration may be harmful to your hands or arms Stop using the drill if discomfort a tingling feeling or pain occurs Seek...

Page 5: ... keep the air tool in good condition but should be regularly checked and topped up with oil SAE 10 oil should be used and the lubricator adjusted to approx 2 drops per minute The minimum hose diameter should be 5 16 8mm ID and fittings should have the same internal dimensions WARNING COMPRESSED AIR CAN BE DANGEROUS ENSURE THAT YOU ARE FAMILIAR WITH ALL PRECAUTIONS RELATING TO THE USE OF COMPRESSOR...

Page 6: ...pressors used must comply with the appropriate European Community Safety Directives A build up of moisture or oil in the air compressor will accelerate wear and corrosion in the air tools used Ensure any moisture is drained from the compressor daily and the inlet filter is kept clean If an unusually long air hose is required over 8 metres the line pressure or the hose inside diameter may need to b...

Page 7: ...ng the life of any air tool 4 Connect a suitable hose as shown or use the inlet connector supplied to connect directly to the hose 5 Connect the other end of the hose to the compressor PTFE tape may be useful for sealing threaded connections 6 Turn on the air supply and check for air leaks Rectify any found before proceeding 7 If using a mini oiler place a sheet of paper next the exhaust port and ...

Page 8: ... of the chuck as far as it will go without gripping the cutting part of the bit 5 Close the chuck jaws and tighten to grip the drill bit by turning the chuck key as shown 6 Make sure that the chuck jaws are fully closed and that the drill bit is held firmly Your drill is now ready for use OPERATION SETTING THE SPEED 1 Set the tool speed by rotating the control to one of the four settings The numbe...

Page 9: ...rotating the exhaust deflector Twist the exhaust deflector sleeve to direct the air as required to deflect air away from the workpiece or operator DISCONNECTING THE AIR SUPPLY 1 Do not disconnect the air hose until the supply is isolated at a shut off valve 2 Once the pressure has been isolated disconnect the air supply hose from the air tool 3 Shut down the compressor at the end of the work sessi...

Page 10: ...o the air inlet immediately before use This should be carried out regardless of whether or not an in line lubricator is used CLEANING OVERHAUL 1 Keep the drill clean and free from debris 2 If the drill becomes sluggish and the air supply is of good quality it may be necessary to replace worn or damaged parts 3 Grit or gum deposits in the mechanism may eventually reduce efficiency This condition ca...

Page 11: ...sticking mechanism due to lack of lubricant 1 Reduce the force applied to the drill 2 Return to CLARKE dealer for repair 3 Drip air tool lubricating oil into air inlet Allow oil to soak moving parts before using Tool runs slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanlines...

Page 12: ...12 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 13: ... ring 4 O ring 24 Bearing 5 Trigger 25 Rear plate 6 Trigger lever 26 Steel ball 7 Spring 27 Rotor 8 Pin 28 Rotor blade 9 Trigger Pin 29 Cylinder 10 Air inlet 30 Bushing 11 Spring 31 Front plate 12 Pin 32 Steel ball 13 O ring 33 Pin 14 Air regulator 34 Bearing 15 O ring 35 Collet seat 16 Exhaust deflector 36 Lock ring 17 O ring 37 Front protective cover 18 O ring 38 Chuck 19 Valve stem 39 Screw 20 ...

Page 14: ...14 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 15: ...te of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not affect your statutory r...

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