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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

• Moving to another work area.

• Passing the tool to another person.

13. Never use the tool if it is defective or operating abnormally.

14. This tool should be serviced at regular intervals by qualified service 

personnel.

15. Avoid damaging the tool for example by applying excessive force of any 

kind.

16. Always maintain the tool with care. Keep it clean for the best and safest 

performance.

17. Quick change couplings should not be located at the tool. They add 

weight and could fail due to vibration.

18. DO NOT force or misuse the tool. It will do a better and safer job at the rate 

for which it was designed.

19. Do not remove any labels. Damaged labels should be replaced.

20. This tool vibrates with use. Vibration may be harmful to your hands or arms. 

Stop using the tool if discomfort, a tingling feeling or pain occurs. Seek 
medical advice before resuming use.

HAZARDS SPECIFIC TO SHEARS

1. Be careful around all moving parts and pinch points. Always keep your 

fingers away from the point of cutting.

2. Ensure material is properly supported during cutting. Use supports for long 

material. Hold the material securely to prevent it tilting during the cut. Use 
clamps or vices to hold the work piece whenever possible.

3. Take care of sharp edges produced by the cutting operation.

4. Do not use damaged blades. When replacing blades make sure they are 

correctly and securely mounted.

5. Anticipate the unexpected tool movement due to a binding blade. 

Release the trigger immediately if this occurs.

TRANSPORT & STORAGE

1. Never carry the tool by the air hose.

2. Never carry the tool with your finger on the trigger.

3. When not in use the tool must be disconnected from the air supply and 

stored in a dry place out of the reach of children (preferably in a locked 
cabinet).

4. Avoid storing the tool where the temperature is below 0

o

C.

Summary of Contents for X-PRO CAT140

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0414 AIR SHEAR MODEL NO CAT140 PART NO 3120154 ...

Page 2: ...tions carefully before using this product The following safety symbols are to be found on the air tool GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used fo...

Page 3: ... also be worn 3 Do not overreach Keep proper footing and balance at all times 4 Never use oxygen CO2 combustible gases or any type of bottled gas as a source of power for this tool 5 Do not connect the air supply hose with your finger on the trigger 6 Do not exceed the maximum pressure for the tool of 90 psi 6 2 bar 7 Keep the air supply hose away from heat oil and sharp edges 8 Do not fit the too...

Page 4: ...g the tool if discomfort a tingling feeling or pain occurs Seek medical advice before resuming use HAZARDS SPECIFIC TO SHEARS 1 Be careful around all moving parts and pinch points Always keep your fingers away from the point of cutting 2 Ensure material is properly supported during cutting Use supports for long material Hold the material securely to prevent it tilting during the cut Use clamps or ...

Page 5: ...arts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Moving Knife 4 Airline Connector 2 Side Blade 5 Hex Key 3 Trigger ...

Page 6: ... be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil clarke airline oil should be used and the lubricator adjusted to approx 2 drops per minute For optimum performance it is recommended that a 3 8 ID...

Page 7: ...he tool before use It can be entered through the inlet strainer or via the hose at the nearest connection to the air supply 3 Connect a suitable hose as shown using the airline connector supplied with the tool 4 Connect the other end of the hose to the compressor 5 Turn on the air supply and check for air leaks Rectify any found before proceeding PTFE tape may be useful for sealing threaded connec...

Page 8: ...or at an angle for example if working in a confined space 1 To do this re set the nose section in its new position by slackening the hex screw shown using the key and rotating the nose assembly to the angle required It can be set at any angle required 2 Ensure you have re tightened the screw before using the shear DISCONNECTING THE AIR SUPPLY 1 Do not disconnect the air supply hose until the compr...

Page 9: ...on can be corrected by cleaning the air strainer and flushing out the tool with gum solvent or oil or failing this the tool should be disassembled thoroughly cleaned dried and reassembled This is better left to your Clarke dealer 3 After extensive use remove the inlet screen filter and flush out the mechanism with gum solvent or oil or an equal mixture of Clarke air line oil and paraffin Allow to ...

Page 10: ... the airline moisture or restrictions in the air line or the use of connectors of improper size or poor condition which will reduce air supply Clarke Air Line Oil part no 3050825 is available from your Clarke dealer When not in use disconnect from air supply clean store in a safe dry place Your Clarke air tool has been designed to give long and trouble free service If however having followed the i...

Page 11: ...Air line regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for blockage Drip a few drops of air tool lubricat ing oil into air inlet 2 Adjust in line regulator to open position 3 Operate tool in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Disconnect air supply and rotate tool assembly ...

Page 12: ...Soft Grip 29 Bearing 7 Soft Grip 30 Gear 8 Exhaust Deflector 31 Bolt 9 Screw 32 Work Spindle 10 Air Inlet 33 Ring Gear 11 O Ring 34 Bearing 12 O Ring 35 Clamp Nut 13 O Ring 36 Spacer 14 Valve Stem 37 Eccentric Nut 15 O Ring 38 Bearing 16 Trigger Sleeve 39 Cutter Housing 17 Spring 40 Socket Headed Screw 18 Trigger 41 Lock Nut 19 Set Screw 42 Left Blade 20 Bearing 43 Knife 21 Rear Plate 44 Pivot Bus...

Page 13: ...13 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 14: ...rve the right to change specifications at any time without prior notice Model Number CAT140 Part Number 3120154 Min Hose Size ID 3 8 BSP Max Operating Pressure 90 psi 6 2 bar Air Consumption 18 cfm at full power average 5 5 cfm Stroke per min 3200 90psi Air Inlet Size 1 4 BSP Sound Pressure Level LpA dB 79 dB A Sound Power Level LwA dB 90 dB A Vibration Levels 4 2 m s2 uncertainty factor K 1 5m s2...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 16: ......

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