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15

1

The side panel is hinged at its rear edge: Open by pulling sideways at the front
edge, lay out all components contained within, and check to ensure that they
are all correct according to the list below.

FIG.1

A

2 Wheels

B

1 Axle

C

2 Wheel retaining washers

D

2 Castors

E

1 Handle

F

2 Brackets

G

4 Fixing screws

1 Mask with fixing screws & washers

1 Transparent glass

1 Dark glass

1 Gas regulator

1 Worm drive clips for gas hose

   connections

1 Welding torch and lead

1 Cover for hose support bracket

2 Self tapping screws for cover

1 Earth Cable

1 0.6mm welding tip

1 0.8mm welding tip

1 1.0mm welding tip

SHOULD ANY PART BE MISSING OR DAMAGED, CONTACT YOUR LOCAL
DEALER FOR REPLACEMENT.

2

Attach the handle (E) to the welder unit by sliding the brackets (F) on the front of
the machine, lining up the holes with those in the casing and securing the four
screws (G) provided.

3

Fix the wheels (A) to the back of the unit and the castors (D)  to the front.

4

Connect the earth return lead to the negative (-) socket on the fornt panel of the
welder unit.

5

Ensure that the side panels are securely closed before using the welder.

6

Connect the torch lead assembly to the welder, following the appropriate instructions.

ASSEMBLY

ELECTRICAL CONNECTIONS

WARNING: THESE MACHINES MUST BE EARTHED.

MIG 215TE & 230TE

This welder must be connected to the correct receptacle, 1Ph  230 volt (50Hz).  A 13
Amp plug is not suitable for this device. Connect the three core mains lead to a
suitably fused supply through an isolator or heavy duty plug.

I

MPORTANT: The wires in the mains lead are coloured in accordance with

the following colour code:

Green & Yellow - Earth

Blue - Neutral

Brown - Live

Connect GREEN & YELLOW coloured cord to plug terminal marked with a letter “E”
or Earth symbol ‘

W

’.

Connect BROWN coloured cord to plug terminal marked letter “L”
Connect BLUE coloured cord to plug terminal marked letter “N”

We strongly recommend that this machine is connected to the mains supply through
a Residual Current Device.

MIG 260TE

These machines are normally supplied connected to at 400V three-phase. For safety
double check the sticker placed at the end of the input cable.
Should it became necessary to use an input current at 230V three-phase follow
these simple instructions:
1

Bring on the “OFF” position the ON/OFF
switch, disconnect the mains switch and the
input voltage plug from the mains.

2

Open the right side panel (facing  the welder)
undoing the screws holding it to the frame.

3

Change the connection by following the
instructions displayed on the here attached
drawing.

4

Make sure that the nuts holding the bridges
are securely  tightened.

5

Re-assemble the side panel.

DO NOT WORK WITH THE SIDE PANLES PARTIALLY OPENED OR COMPLETELY
REMOVED FROM THE POWER SOURCE IN ORDER TO AVOID CONTACTS WITH
WIRE OR PARTS.

IMPORTANT: If in doubt, consult a qualified electrician. Do not attempt any
electrical repairs yourself.

Summary of Contents for Weld 215TE

Page 1: ...1 Model Nos 215TE 250TE 260TE OPERATING MAINTENANCE INSTRUCTIONS 0100...

Page 2: ...not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect y...

Page 3: ...of manufacture to ensure that your Clarke Mig Welder arrives with you in good condition Before using the machine it is in your own interest to read this manual thoroughly paying particular attention...

Page 4: ...oxic fumes should not be heated unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is b...

Page 5: ...circuits BE AWARE THAT flying sparks or falling slag can pass through cracks along pipes through windows or doors and through wall or floor openings out of sight of the goggled operator Sparks and sla...

Page 6: ...2 C Equipment s rated capacity Do not overload arc welding equipment It may overheat cables and cause a fire Loose cable connections may overheat or flash and cause a fire Never strike an arc on a cy...

Page 7: ...l adhering to the pieces to be welded oils paints tars which may cause annoyance to the operator Avoid welding by contact with humid parts nearby combustible liquids Least of all do not weld upon tank...

Page 8: ...le 1Ph 230 volt 50Hz A 13 Amp plug is not suitable for this device Connect the three core mains lead to a suitably fused supply through an isolator or heavy duty plug IMPORTANT The wires in the mains...

Page 9: ...ex Socket Screw 8 Clip the end of the wire on the spool cleanly ensuring there are no burrs or sharp edges and ensuring it is straight feed it through the guide tube over the channel on the roller and...

Page 10: ...GH HIGH HIGH 9 Reposition the pressure roller and plastic knob and tighten slightly IMPORTANT Too tight will crush the wire and damage the wire feed motor too loose will not allow the wire to be pulle...

Page 11: ...Rusty dirty wire e Poor earth contact a Check that gas is not being blown away by draughts if so move to a sheltered area If no draught incrtease gas supply b C o nsult your Mig Welding manual c Ensu...

Page 12: ...T 1 6m m DOUBLE VEE BUTT JOINT NOT LESS THAN 70 NOT LESS THAN 70 SINGLE BEVEL JOINT DOUBLE BEVEL JOINT CORNER JOINT SINGLE FILLET LAP JOINT DOUBLE FILLET LAP JOINT SINGLE STRAP JOINT DOUBLE STRAP JOIN...

Page 13: ...R 1 25 EM33805021 WIRE FEED ROLL 0 8 1MM NYLON AL MOTOR 2R 1 25 EM33805022 WIRE FEED ROLL 1 2 1 6MM NYLON MOT AL 2R 1 26 EM21625002 RUBBERPIVOTINGWHEELD 80 2 27 EM33710134 FRONTPANEL 1 28 EM21500004 B...

Page 14: ...R 2R 1 25 EM33805005 WIRE FEED ROLL 1 0 1 2MM AL MOTOR 2R 1 25 EM33805021 WIRE FEED ROLL 0 8 1MM NYLON AL MOTOR 2R 1 25 EM33805022 WIRE FEED ROLL 1 2 1 6MM NYLON MOT AL 2R 1 26 EM21625002 RUBBERPIVOTI...

Page 15: ...8MM AL MOTOR 2R 1 23 EM33805005 WIRE FEED ROLL 1 0 1 2MM AL MOTOR 2R 1 23 EM33805021 WIRE FEED ROLL 0 8 1MM NYLON AL MOTOR 2R 1 23 EM33805022 WIRE FEED ROLL 1 2 1 6MM NYLON MOT AL 2R 1 24 EM22225007 C...

Page 16: ...31 WIRING DIAGRAM MIG 260TE Part No 6010390...

Page 17: ......

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