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Thank you for purchasing this CLARKE Mig welder.
Before attempting to operate this machine, please read this leaflet thor-oughly
and follow the instructions carefully, in doing so you will ensure the safety of
yourself and that of others around you, and so that it will provide you with long
and troublefree service.

GUARANTEE

This CLARKE product is guaranteed against faulty manufacture for a period
of 12 months from the date of purchase. Please keep your receipt as proof of
purchase. This guarantee is invalid if the product is found to have been abused
or tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission. This guarantee does not effect
your statutory rights.

CONTENTS:

Safety

4

Electromagnetic Interference (EMC)

4

Safety Precautions

7

Preparation of Working Area

12

Safety Equipment

12

Mig Welding - How it Works

12

Benefits of Mig welding

12

Welder Specifications

13

Electrical Connections

14

Assembly

15

Torch Lead Assembly Instructions

16

Face Mask

16

Attaching Gas Bottle and Regulator

16

Loading Wire

17

Preparation for Welding

18

Operation

18

Wire Size Specification Chart

19

Tuning the Welder

19

Welding Hints and Maintenance

20

Troubleshooting Chart

21

Types of Joints

22

Parts Drawing and Lists & Wiring Diagrams

23-30

Summary of Contents for Weld 215TE

Page 1: ...1 Model Nos 215TE 250TE 260TE OPERATING MAINTENANCE INSTRUCTIONS 0100...

Page 2: ...not used for the purpose for which it was intended Faulty goods should be returned to their place of purchase no product can be returned to us without prior permission This guarantee does not effect y...

Page 3: ...of manufacture to ensure that your Clarke Mig Welder arrives with you in good condition Before using the machine it is in your own interest to read this manual thoroughly paying particular attention...

Page 4: ...oxic fumes should not be heated unless coating is removed from the work surface the area is well ventilated or the operator wears an air supplied respirator Work in a confined space only while it is b...

Page 5: ...circuits BE AWARE THAT flying sparks or falling slag can pass through cracks along pipes through windows or doors and through wall or floor openings out of sight of the goggled operator Sparks and sla...

Page 6: ...2 C Equipment s rated capacity Do not overload arc welding equipment It may overheat cables and cause a fire Loose cable connections may overheat or flash and cause a fire Never strike an arc on a cy...

Page 7: ...l adhering to the pieces to be welded oils paints tars which may cause annoyance to the operator Avoid welding by contact with humid parts nearby combustible liquids Least of all do not weld upon tank...

Page 8: ...le 1Ph 230 volt 50Hz A 13 Amp plug is not suitable for this device Connect the three core mains lead to a suitably fused supply through an isolator or heavy duty plug IMPORTANT The wires in the mains...

Page 9: ...ex Socket Screw 8 Clip the end of the wire on the spool cleanly ensuring there are no burrs or sharp edges and ensuring it is straight feed it through the guide tube over the channel on the roller and...

Page 10: ...GH HIGH HIGH 9 Reposition the pressure roller and plastic knob and tighten slightly IMPORTANT Too tight will crush the wire and damage the wire feed motor too loose will not allow the wire to be pulle...

Page 11: ...Rusty dirty wire e Poor earth contact a Check that gas is not being blown away by draughts if so move to a sheltered area If no draught incrtease gas supply b C o nsult your Mig Welding manual c Ensu...

Page 12: ...T 1 6m m DOUBLE VEE BUTT JOINT NOT LESS THAN 70 NOT LESS THAN 70 SINGLE BEVEL JOINT DOUBLE BEVEL JOINT CORNER JOINT SINGLE FILLET LAP JOINT DOUBLE FILLET LAP JOINT SINGLE STRAP JOINT DOUBLE STRAP JOIN...

Page 13: ...R 1 25 EM33805021 WIRE FEED ROLL 0 8 1MM NYLON AL MOTOR 2R 1 25 EM33805022 WIRE FEED ROLL 1 2 1 6MM NYLON MOT AL 2R 1 26 EM21625002 RUBBERPIVOTINGWHEELD 80 2 27 EM33710134 FRONTPANEL 1 28 EM21500004 B...

Page 14: ...R 2R 1 25 EM33805005 WIRE FEED ROLL 1 0 1 2MM AL MOTOR 2R 1 25 EM33805021 WIRE FEED ROLL 0 8 1MM NYLON AL MOTOR 2R 1 25 EM33805022 WIRE FEED ROLL 1 2 1 6MM NYLON MOT AL 2R 1 26 EM21625002 RUBBERPIVOTI...

Page 15: ...8MM AL MOTOR 2R 1 23 EM33805005 WIRE FEED ROLL 1 0 1 2MM AL MOTOR 2R 1 23 EM33805021 WIRE FEED ROLL 0 8 1MM NYLON AL MOTOR 2R 1 23 EM33805022 WIRE FEED ROLL 1 2 1 6MM NYLON MOT AL 2R 1 24 EM22225007 C...

Page 16: ...31 WIRING DIAGRAM MIG 260TE Part No 6010390...

Page 17: ......

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