Clarke METALWORKER CDP201B Operating And Maintenance Instructions Manual Download Page 1 | Manualshive

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0307

SERIAL No....................

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Summary of Contents for METALWORKER CDP201B

Page 1: ...0307 SERIAL No ...

Page 2: ...When disposing of this product do not dispose of with general waste It must be disposed of according to law at a recognised disposal facility 2 ...

Page 3: ... proof of purchase This guarantee is invalid if the product has been found to have been abused or tampered with in any way or not used for the purpose for which it was intended The reason for return must be clearly stated This guarantee does not affect your statutory rights TABLE OF CONTENTS PAGE Safety Precautions 4 Additional Safety Rules for Drill Presses 5 Electrical Connections and Wiring Dia...

Page 4: ...witches etc 8 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area 9 DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed 10 USE THE RIGHT TOOL Don t force a tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL Loose clothing gloves neckties rings bracelets or other jewell...

Page 5: ...ntil it is completely assembled and you have read and understood this entire manual 3 Ensure the proper electrical regulations are followed and that the machine is properly earthed 4 Before switching the machine ON ALWAYS a Ensure all chuck keys spanners and wrenches are removed from the machine b Examine the setup carefully ensuring that the workpiece is perfectly secure c Ensure your clothing is...

Page 6: ...ord to terminal marked with a letter L or coloured RED Connect BLUE cord to terminal marked with a letter N or coloured BLACK If this appliance is fitted with a plug which is moulded onto the electric cable i e non rewirable please note 1 The plug must be thrown away if it is cut from the electric cable There is a danger of electric shock if it is subsequently inserted into a socket outlet 2 Never...

Page 7: ...se items are to be found in the packing case A Table Assy B Column Assy C This Manual D Box of loose parts Loose Items in Box and Bag E Base F Head Assy G 1 X Bag of loose parts H Chuck Guard Assy Check the parts against the above list and refer to the diagrams below Should there be any deficiencies or damage please contact your CLARKE dealer immediately 7 ...

Page 8: ... table column and base to prevent rust Take the necessary precautions when lifting components considering their weight Assistance will be required Before use the machine must be securely bolted to the floor or to a strong heavy workbench of sufficient height so that you do not need to bend your back to perform normal operations Ensure the location is adequately lit and that you will not be working...

Page 9: ...ig 1 Nip up the locking handle to prevent the table from swinging freely during the assembly process C Head to Column NOTE It may be necessary to unscrew the Head Lock Set Screws A Fig 2 to ensure they do not protrude internally as this would prevent the head from sliding fully into position 1 With assistance raise the Head and locate it on top of the Column ensuring it slides home fully 2 Align t...

Page 10: ...rease and locate in its mounting between the Motor and Spindle Pulleys 3 Consult the chart inside the belt cover duplicated on page 12 and fit the belts in the position corresponding to spindle drill speed required 4 Turn the Belt Tension Lever B anti clockwise so that tension is applied to the belts Tension is correct when the belts deflects by approx at their centres of run when using reasonable...

Page 11: ...huck place a square on the table and bring it up to the round bar Adjust the table tilt if necessary so that the table is correctly aligned 2 Spindle Depth All references are to Fig 10 Located around the spindle feed shaft is a Depth Stop Collar carrying a graduated scale A The collar is capable of turning about the shaft and may be locked in place by a Locking Screw B The graduations are imperial...

Page 12: ...is duplicated below fit the belts in the positions corresponding to the spindle speed required 2 Lever the motor on its bracket away from the head by turning lever B Fig 11 anticlockwise so that tension is applied to the belts NOTE The idler pulley will float so that tension is equally applied to both belts Tension is correct when the belts deflect by approx at their centre when using reasonable p...

Page 13: ...always position a piece of scrap wood between the workpiece and the table to prevent splintering on the underside of the workpiece as the drill breaks through The scrap piece of wood must make contact with the left side of the column as shown in Fig 12 In addition set the depth of drill travel so that the drill cannot possibly come into contact with the table or align the table so that the hole in...

Page 14: ...on on 020 8556 4443 for assistance Monthly When in constant use 1 Check tightness of mounting bolts and head and column securing set screws 2 Check belt for wear and replace if frayed or damaged in any way 3 Blow out any dust that may have accumulated in the motor fan 4 Apply a thin coat of wax paste or light oil to the table and column for lubrication and to help prevent corrosion Lubrication All...

Page 15: ...l bit size is according to the table below Wood 2740 1410 2270 970 1280 480 580 250 400 180 Speed Range RPM in 3 8 1 2 mm 9 5 12 5 Zinc in 1 4 3 8 1 2 Diecast mm 6 4 9 5 12 5 Alum in 7 32 11 32 15 32 Brass mm 5 6 8 75 12 in 3 16 5 16 7 16 mm 4 8 7 9 11 Cast Iron in 1 8 1 4 11 32 1 2 Bronze mm 3 2 6 4 8 75 12 5 Mild Steel in 3 32 5 32 1 4 3 8 1 2 Malleable mm 2 4 4 6 4 9 5 12 5 Cast Steel in 1 16 1...

Page 16: ...losed G Micro Switch inoperative A Check power cord fuse B Check motor connections C Check switch connections D Replace switch E Replace motor F Close pulley cover G Check operation of micro switch See P10 and renew if faulty Drill binds in workpiece A Excessive feed pressure B Loose belt C Loose drill D Incorrect drill speed E Drill profile incorrect for type of material A Apply less pressure B C...

Page 17: ...uck to Table 201B 435mm Max Dist Chuck to Table 251F 745mm Max Dist Chuck to Base 201B 640mm Max Dist Chuck to Base 251F 1195mm Column Dia 70mm Quill Collar Dia 55mm Dist Column to Chuck Centre 170mm Overall Dimensions 201B 1062x330x580mm Overall Dimensions 251F 1610x330x580mm Belt Type M24 610 x2 Weight 201B 52 5 kg Weight 251F 57 kg OPTIONAL ACCESSORIES Morticing Attachments Mortice Chisels Dril...

Page 18: ...HEAD ASSEMBLY 18 ...

Page 19: ...elt Tension Lever DD16102004 20 Roll Pin DDGB879 86 21 Head Lock Set Screw M8 DDGB80 85 22 Depth Screw Lock DD16104012 23 Knob DD13204011 24 Feed Handle DD13304005 25 Spindle Feed Shaft DD13304000 26 Depth Stop Collar w Scale DD13304003 27 Stop Pin DD13304010 28 Connector Wire DD13302019 29 Ext Lockwasher 5mm DDGB8621 87 30 Pan Head Screw M5 DDGB818 85 31 No Voltage Switch DDKJD12A 32 Allen Key 4m...

Page 20: ...er w labels DD13305000 20 Ball Bearing 60201 BRG60201 7 Motor Pulley DD16105005 21 Quill DD1302002 8 Hex Skt Screw Set M8 DDGB80 85 22 Ball Bearing 80202 BRG80202 9 Washer Head Screw 3040650 23 Spindle DD1303001 10 Pulley Insert DD13302022 24 Chuck JT33 DDJ2613 11 Pan Head Screw 3040656 25 Chuck Key DD13303010 12 Retaining Ring 17mm DDGB8941 86 26 Chuck Guard DD16108001 13 Spindle Pulley BRG60203 ...

Page 21: ...1002 3 Hex Socket Screw Set 3040430 3040430 4 Hex Head Screw M10M10 3044518 3044518 5 Base DD13301001 DD13301001 6 Table Support Locking Handle DD16101012 DD16101012 7 Table Support w indicator DD16101004B DD16101004B 8 Square Table Dry DD1301014A DD13301014A 9 Screw Hex Head M16 DDGB54781 86 DDGB5781 86 BASE ASSEMBLY ...

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