Clarke Metalworker CBS45MD Operating & Maintenance Manual Download Page 4

WARNING!

As with all machinery, there are certain hazards involved with their operation

and use. Exercising respect and caution will considerably lessen the risk of

personal injury. However, if normal safety precautions are overlooked or

ignored, personal injury to the operator or damage to machinery may result.

ALWAYS 

read the manual carefully. Know your machine. Learn its applications and

limitations, as well as the specific potential hazards peculiar to it.

ALWAYS 

keep guards in place and in working order.

ALWAYS 

earth your machine. The machine is equipped with three-pin plug, which should

be plugged into a three-pin electrical socket. 

NEVER

 remove the earth pin.

ALWAYS 

remove adjusting keys and wrenches. Form the habit of checking to ensure

that keys, wrenches and tools, are removed from the machine.

ALWAYS 

 keep work area clean. Cluttered areas and benches invite accidents.

ALWAYS 

check for damage. If any part of the machine, (eg. A cover or guard) is

damaged, it should be carefully inspected to ensure that it can perform its intended
function correctly. If in doubt, the part should be renewed. Damage to moving parts
or major components should be Inspected by a qualified technician before operating.

ALWAYS 

 make workshop childproof - with padlocks, master switches or by removing

starter keys.

ALWAYS 

 keep children and visitors away. All children and visitors should be kept a safe

 distance from work area

ALWAYS 

ensure that adequate lighting is available. A minimum intensity of 300 lux should

be provided. Ensure that lighting is placed so that you will not be working in your own
shadow.

ALWAYS 

 use the right tool. Don’t force a tool or attachment  to do a job for which it

was not designed.

ALWAYS 

 wear proper apparel. Loose clothing, gloves, neckties, rings, bracelets, or

other jewellery may get caught in moving parts. Nonslip footwear is recommended.
Long hair should be contained.

ALWAYS 

 use safety glasses. Everyday eyeglasses only have impact resistant lenses,

they are NOT safety glasses.

ALWAYS 

 avoid accidental starting. Switch Machine OFF before plugging in.

ALWAYS 

 maintain tools in top condition. Keep tools sharp and clean for best and

safest performance. Follow instructions for lubricating and changing accessories.

ALWAYS 

 disconnect the  machine before servicing or changing accessories.

NEVER 

 overreach. Keep proper footing and balance at all times.

NEVER 

use in dangerous environment. Don’t use machinery in damp or wet locations,

or expose them to rain. Keep work area well lit.

General Safety Precautions

For Operating  Machinery

4

Summary of Contents for Metalworker CBS45MD

Page 1: ...6 152mm BANDSAW MODEL CBS45MD OPERATING MAINTENANCE INSTRUCTIONS 6 152mm BANDSAW 0707...

Page 2: ...ht unpacked 64kg net Noise Level Sound Power Level less than 78dB Whilst Cutting CLARKE CUTTING OIL Part No 1 Litres 3051059 5 Litres 3051061 Available from your Clarke dealer Please contact your near...

Page 3: ...d with in any way or not used for the purpose for which it is intended The reason for return must be clearly stated This guarantee does not affect your statutory rights Contents Specifications 2 Decla...

Page 4: ...alified technician before operating ALWAYS make workshop childproof with padlocks master switches or by removing starter keys ALWAYS keep children and visitors away All children and visitors should be...

Page 5: ...material being cut ALWAYS keep your hands and fingers clear of the blade when sawing ALWAYS set the blade guide guard assembly as close as possible to the workpiece ALWAYS switch off the saw and make...

Page 6: ...D Connect BLUE coloured cord to plug terminal marked with a letter N or coloured BLACK IMPORTANT If this appliance is fitted with a plug which is moulded on to the electric cable i e non re wireable p...

Page 7: ...r Lock Bolt F Band Saw Tracking Adjuster G Vise Jaw H Adjustable Vise Jaw I ON OFF Switch Box J Work Stop Assembly K Blade Guide Carrier Lock Bolt L Work Stop M Vise Jaw Adjuster N Manouvering Handle...

Page 8: ...ity 2 The Pulley Guard and associated components The pulley guard item B sits over two shafts one from the motor item A the other from the gearbox item O which drives the blade The gearbox shaft exten...

Page 9: ...rries three terminals See Fig 2 One of the wires should be connected to the terminal marked COM or C whilst the other should be connected to the terminal marked NO Once the terminals are connected the...

Page 10: ...ly which is hanging freely at this stage Two wires extend from the back of the assembly both of which should be earthed securely to the main body using the screw and star washer provided which is loca...

Page 11: ...en the saw is used properly If the guides do get out of adjustment It is extremely Important to readjust immediately If proper adjustment is not maintained the blade will not cut straight and if the s...

Page 12: ...straight cut without allowing it to wander or slip but must not be too tight so that it is rigid there must be a certain degree of flexibility The correct tension is 700 900kgs as measured with a blad...

Page 13: ...erials 20 Small Large 29 Medium Medium 50 Large Small When the blade becomes worn or defective in any way it should be replaced immediately The following process details how to change the blade and sh...

Page 14: ...justment This adjustment is carried out at the factory and it should not normally require readjustment If the blade is thrown first try a new blade as this should normally cure the problem If the new...

Page 15: ...film of oil on all unpainted surfaces will protect your saw and prevent oxidation Lubricate all screw threads regularly depending upon useage The drive gears run in an oil bath and will not require a...

Page 16: ...ch this occurs is effected by moving the plate shown in Fig 3 so that it makes contact with the OFF switch sooner or later as required Method Of Operation VERTICAL CUTTING To use this saw In the verti...

Page 17: ...3 Tighten loose Teeth Ripping from 1 Teeth too coarse for work 1 Use finer tooth blade Blade 2 Too heavy too slow speed 2 Decrease pressure increase speed 3 Vibrating workpiece 3 Clamp work piece sec...

Page 18: ...le Seat SD45031 2 32 Bearing Shaft Pin SD45032 2 33 Guide Pivot SD45033 4 34 Hex Nut SD45034 4 35 Bearing SD45035 6 36 Hex Nut SD45036 4 37 Blade Guard Right SD45037 1 38 Blade Guard Left SD45038 1 39...

Page 19: ...Parts Diagram 19...

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