Clarke G900 Operation & Maintenance Instructions Manual Download Page 7

Siting  The  Generator

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The area should be free of inflammables and hazardous materials.

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The generator is placed at least 1 metre away from buildings and other facilities.

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The area must be well ventilated,

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The generator must be positioned with the exhaust directed towards a well ventilated
open  space.

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The generator must be positioned away from any type of open flame or sparks etc.

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The generator must be positioned in a stable condition on a flat level surface.

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The generator is not enclosed or blocked by obstructions such as pieces of wood and
cardboard  etc.

Engine  Control  Switch

The  engine  control  switch  has  a  built  in  fuel  shut  OFF

valve,  this  enables  easy  starting  and  stopping  of  the

generator.

The control switch has two positions, STOP and RUN.

When  finished  using  the  generator, turn the switch to

the stop position, this not only switches the engine OFF,

but also shuts the fuel OFF.

Choke  Lever

Starting the generator requires the choke lever to be

moved to the upper position (CHOKE).

When  the  engine  has  warmed  up,  slowly  move  the

lever down to the lower position (RUN).

Indicator  Lamp

When  the  generator  is  running,  the  indicator  lamp  is  ON  (green).  when  the  engine  is

switched OFF, the indicator lamp is extinguished.

Oil Low Warning Lamp

When the oil level drops below the minimum level, the warning lamp flashes, if this should

happen,  switch  the  generator  OFF,  allow  five  minutes  to  cool  down  and  for  the  oil  to

settle, check the oil level and top up as necessary, see maintenance, section 4.

Fig. 4

Fig. 5

1

Fig.7

2

3

a

b

c

d

Air  Filter

The  air  cleaner  consists  of  three

parts, (Fig. 7).

To  Clean/replace  the  air  filter

proceed as follows.

All  parts  removed  must  be

carefully put to one side prior to

cleaning  and  reassembling.

•

Using No 2 phillips screwdriver
loosen  (anticlockwise)  and

remove the cover securing

screw, Fig. 7a.

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Remove the air filter cover.

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Withdraw filter element 1,
Fig. 7b.

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Withdraw the filter cage 2,
Fig. 7c.

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Withdraw  filter element 3,
Fig. 7d

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Wipe out the air filter housing
using a clean soft cloth and a mild household detergent solution, DO NOT use chemicals

or harsh abrasives. Ensure the housing is dried thoroughly before reassembling. Carefully

wash the filter elements in a clean detergent solution, remove excess solution and allow

to dry thoroughly. Once dry soak the elements in a mixture of 3 parts petrol to 1 part

engine oil, squeeze out the excess oil and reinstall into generator.

NOTE:

DO NOT twist the elements to remove the excess oil, just grasp and squeeze them tightly.

Spark  Plug

Remove  the  spark  plug  using  the  plug  spanner  supplied,  the  spanner  is  stored  in  the

toolbox, underneath the generator (Fig. 8). To access the spanner, remove the securing

screw, allow the box to hinge down on the R/H side and withdraw in direction of arrow.

To remove and clean the plug, proceed as follows.

Fig. 8

Tools  included  are  universal,  consisting  of,  1  box  spanner  (plug  spanner)  and  1  tommy

bar/phillips screwdriver. To use as a screwdriver, simply withdraw the tommy bar from the

box spanner and insert the keyed end into the box spanner, see Fig. 9.

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Summary of Contents for G900

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS 0704 PORTABLE GENERATOR PORTABLE GENERATOR MODELNO G900 PARTNo 8010100 ...

Page 2: ...hat the details and specifications contained herein are correct at the time of going to print However CLARKE International reserve the right to change specifications at any time without prior notice 7 Schematic 1 14 ...

Page 3: ...eft in the tank for long periods will deteriorate causing difficulty when trying to start the engine Drain fuel from the carburettor Change the engine oil Wash the air cleaner Check for loose bolts etc tighten any found Check for other defects any defects should be rectified before continuing Clean generator thoroughly and apply a preservative spray if available Ensure the engine switch is in the ...

Page 4: ...cleaned up and allowed to dry thoroughly before starting the generator 9 NEVER cover or enclose in box etc 10 NEVER operate the generator indoors 11 NEVER operate the generator when raining or snowing 12 NEVER operate in enclosed area where there is insufficient ventilation such as a tunnel etc ensure the exhaust pipe is directed towards a well ventilated open area 13 NEVER connect the generator t...

Page 5: ...of burnt or deposited carbon Fig 11 Check for correct gap between the electrodes Adjust gap to 0 6 to 0 7mm 0 02 to 0 03 by reforming the electrode Fig 12 Recommended replacement plug type Champion RCJ8 or NGK BMR4A Refit spark plug in reverse order DO NOT overtighten and take extra care not to break or damage the porcelain Porcelain Carburettor Adjustment NOTE It shouldn t be necessary to adjust ...

Page 6: ... a x Level Oil Filler Plug Dipstick Fuel Level Check fuel level before starting the generator by viewing the fuel gauge on top of the generator If the tank requires filling observe all the safety aspects before doing so WARNING Always connect a ground lead to the generator body when refuelling One end of the lead should be connected to the ground terminal below the recoil handle the other to a goo...

Page 7: ...k the oil level and top up as necessary see maintenance section 4 Fig 4 Fig 5 1 Fig 7 2 3 a b c d Air Filter The air cleaner consists of three parts Fig 7 To Clean replace the air filter proceed as follows All parts removed must be carefully put to one side prior to cleaning and reassembling Using No 2 phillips screwdriver loosen anticlockwise and remove the cover securing screw Fig 7a Remove the ...

Page 8: ...reaker button is released If the circuit breaker continually trips out and the cause cannot be traced contact your nearest Clarke dealer for advice alternatively have the connected appliance checked by a qualified electrician To determine if the fault lies with the appliance or the generator itself try connecting another appliance if the breaker still trips out the fault is clearly within the gene...

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