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Clarke Encore S20E Operator'S Manual Download Page 40

Page    -40-

        

               Clarke

®

 

 Operator's Manual -Encore S20E

Clarke

®

Encore S20E

Gearbox Assembly Drawing and Parts List  7/02

Form #54238A

Ref #

Part No. Description

 Qty

1

57846A

Ring, Snap

1

2

58143A

Seal, Oil, Small

1

3

52050A

Cap End

1

4

56668A

O-Ring

1

5

51176a

Bearing, Large

1

6

58316A

Shaft & Gear

1

7

902605

Bearing, Small

1

8

54883A

Housing

1

9

58144A

Seal, Oil Large

1

10

NI

Darina EP2 Grease

  4  oz.

1

2

3

4

5

6

7

8

9

Summary of Contents for Encore S20E

Page 1: ...well You must have training in the operation of this machine before using it If you or your operator s cannot read English have this manual explained fully before attempting to operate this machine S...

Page 2: ...ion Line 20 Machine Variables and Accessories 21 Accessories 21 Encore S20E Final Assembly Drawing 22 Parts List 23 Encore S20E Recovery Drawing 24 Parts List 25 Solution Tank Assembly Drawing 26 Part...

Page 3: ...osion when operated near flammable materials and vapors Do not use this machine with or near fuels grain dust solvents thinners or other flammable materials This machine is not suitable for picking up...

Page 4: ...from your Clarke distributor WARNING Wet floor surfaces can be slippery Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface These areas can c...

Page 5: ...h 52 Width over brush housing 22 Height 43 Sound Level DBA 78 Cleaning Swath 20 inch Weight Dry 338 lbs 153 kg Shipping Weight 350 lbs 187 kg Shipping Dimensions 28 x 65 5 x 46 5 Introduction Machine...

Page 6: ...nd leave this machine only on a level surface When you stop the machine put all switches into their OFF position 1 Make sure the loading ramp is at least eight 8 feet long and a minimum of 32 wide and...

Page 7: ...ut the ramp in position 5 Unfasten the machine WARNING The machine is heavy Make sure you use two able persons to assist in moving the machine down the ramp 6 Get two people to pull machine off ramp I...

Page 8: ...o activate brush motor lower handle Brush Motor and solution flow will activate when the traverse buttons are pushed To shut brush motor off raise handle to top position Main Switch See Figure 1 Item...

Page 9: ...Off See Figure 3 The shut off switch for the vac motor is located in the recovery tank It automatically turns off the vac motor when the recovery tank is full NOTE If excessive foaming in recovery tan...

Page 10: ...ing See figure 5c 7 Align the lugs on the motor with the slots in the brushgimbal 8 Pull the brush up and rotate counter clockwise until gimbal locks 9 Replace brush housing and close brush motor cove...

Page 11: ...k The solution tank lid is at the front To fill the solution tank follow this procedure 1 Raise the solution tank lid 2 Add a cleaning chemical to the solution tank For the correct amount of chemical...

Page 12: ...To clean a floor follow this procedure 1 Set the parking brake if equipped with machine 2 Put the water and a cleaning chemical in the clean solution tank 3 Release the parking brake if equipped with...

Page 13: ...Clarke Operator s Manual Encore S20E Page 13 ENCORE S20E Section II Parts and Service Manual 70658A Division of...

Page 14: ...just the pressure of the squeegee Replace the gaskets Rotate lid 180 and replace PROBLEM CAUSE ACTION The solution valve is closed There is an obstruction in the solution hose or filter The solution v...

Page 15: ...power Main switch is off Power cord disconnected Wall circuit breaker blown The machine does not run Replace the scrub brush or pad Have an authorized service person make the needed repairs Check for...

Page 16: ...isconnect the power supply beforeattemptinganymaintenance orservice WARNING Severe injury could occur to your hands if maintenance or repairs are performed when the machine is on or plugged into power...

Page 17: ...ne power cord to electrical outlet 2 Make sure the recovery tank lid is on correctly See figure 1 3 Make sure the Screen filter over the vacuum motor is clean and in position See figure 1 a 4 Make sur...

Page 18: ...tank CAUTION Make sure water or solution does not enter the opening for the vacuum motor See figure 1 page15 3 If a tank or drain hose has an obstruction use a high pressure water hose to flush the ta...

Page 19: ...this procedure 1 Remove the squeegee assembly by loosening the two knobsthatattachthesqueegeetothemachine Pullthe squeegee assembly off See figure 7 2 Inspect the squeegee blade 3 If the blade is wor...

Page 20: ...ng the floor See figure 10 WARNING Maintenance and repairs must be done by authorized person nel only WARNING Electrical repairs must be done by authorized personnel only Consult your Clarke Authorize...

Page 21: ...Spacer 58530A Poly Brush Dual Direction general scrub 51447D Nylon Brush 016 Dual Direction general scrub 51482D Clarke Care Kit 14607A Hour Meter Kit 10656A 29 Squeegee Kit 18820A 32 Squeegee Kit 10...

Page 22: ...Page 22 Clarke Operator s Manual Encore S20E Clarke Encore S20E Final Assembly Drawing 4 03 Recommended 12 foot pounds torque also add blue loctite 32 31...

Page 23: ...ew 2 2 16 980638 Washer Lock 3 8 4 4 17 See Pg 33 Axle Asm Ref Ref 18 85727A Screw 3 8 16 x 1 0 4 4 19 34711B Hub Cap 2 2 20 See Pg 34 Lift Asm Brush Ref Ref 21 962109 Screw 1 2 22 980603 Washer Star...

Page 24: ...rator s Manual Encore S20E Clarke Encore S20E Recovery Tank Assembly Drawing 7 02 Drawing 1 2 3 5 4 6 7 8 9 10 11 12 13 14 13 15 16 17 18 19 4 20 21 22 23 24 27 28 29 30 31 32 33 34 35 36 37 39 38 40...

Page 25: ...832002 Clamp 1 1 17 839401 Valve Drain 1 1 18 65503A Latch Recovery 1 1 19 833407 Gasket Drain 1 1 20 833901 DrainValve Handle 1 1 21 962943 Screw 8 18 x PN 1 1 22 52206A Chain 1 1 23 962987 Screw 10...

Page 26: ...Page 26 Clarke Operator s Manual Encore S20E Clarke Encore S20E Solution Tank Assembly Drawing 7 02 1 2 3 4 5 6 7 8 9 10 11 12 16 15 16 13 23 14 24 24 21 21 17 27 14 26 14 20 18 19 22 25...

Page 27: ...0 x 5 8 4 13 782002 Clamp 1 14 50248A Clamp Hose 4 15 66989A Latch Retainer 1 16 84237A Screw 10 32 x 2 17 59610A Valve Flow Electric includes following 1 50389A Plunger 1 50390A Spring 1 50391A Diaph...

Page 28: ...S20E Clarke Encore S20E Rear Panel Assembly Drawing 7 02 1 39 45 40 38 2 3 4 5 6 7 8 9 10 2 11 12 14 46 21 19 20 19 18 17 46 2 10 9 7 8 15 11 14 13 13 19 20 19 21 16 24 23 25 26 28 27 30 30 29 32 33...

Page 29: ...1 23 920224 Nut 10 32 Hex 4 4 24 980603 Washer Star 4 4 25 53018A Stain Relief 2 2 26 54606A Grommet Slotted 7 75 1 1 27 61677A Cable Lift Squeegee 1 1 28 49767A Cord Brush Sol 1 49767B Cord Brush Sol...

Page 30: ...03A Cord Asm Power Includes s 5 6 1 42086A Cord Asm Power Includes s 5 6 1 8 50766A Clip Retainer 1 1 9 44308B Control Solution Flow 1 1 10 66987A Hanger Hose 1 1 11 84237A Screw 4 4 12 41447A Breaker...

Page 31: ...Nylock 6 7 85396A Screw 20 x 2 SS 1 8 60225A Swivel Squeegee 1 9 170915 Screw 20 x 3 4 4 10 920208 Nut 20 Plated 4 11 962481 Screw 20 x 1 Hex 2 12 85727A Screw 3 8 16 Hex 1 13 87031A Washer Flat 3 8...

Page 32: ...x 1 Hex 1 1 10 62712A Duct Squeegee Inlet 1 1 11 37016A Pad Squeegee Grip 1 1 12 80011A Screw 3 8 16 x 3 CR S S 2 2 13 55722A Latch Squeegee Strap 1 1 14 62442A Clamp Squeegee 29 1 62445A Clamp Squeeg...

Page 33: ...eegee Weldment 39 1 60234A Channel Squeegee Weldment 32 1 10 50835A Latch Squeegee Clamp 1 1 11 930086 Rivet 3 16 x 450 Aluminum 2 2 12 60252A Strap Clamp Squeegee Retainer 39 1 60232A Strap Clamp Squ...

Page 34: ...l Non Traverse 2 11 60535A Axle Non Traverse 1 NOTE indicates a change has been made since the last publication of this manaul Ref Part No Description Qty 12 57423A Ring Retainer 2 13 81105A Nut 3 8 1...

Page 35: ...1 11 80040A Bolt Shoulder 3 8 x 3 8 2 12 980651 Washer 3 13 69861A Bracket Motor Brush 1 14 56493A Spring 1 Ref Part No Description Qty 15 53607A Hosebarb 1 16 59610A Valve Solution Ref 17 85391A Scre...

Page 36: ...t 7 02 Drawing 11447A Ref Part No Description Qty 1 30255A Housing Brush 1 2 636706 Pin 1 3 980603 Washer 4 4 962798 Screw 10 24 x 4 5 84237A Screw 10 32 x 8 6 38241A Skirt Fibers 1 7 82004A Nut 10 32...

Page 37: ...r Flat 5 16 4 6 85814A Screw 5 16 18 x 1 2 7 836711 Clip 2 8 67161A Rod Brake 1 9 81104A Nut 20 ESNA 2 10 87026A Washer Flat 1 11 848508 Swivel Rod Brake 1 12 920110 Nut 5 16 18 ESNA 4 13 848302 Sprin...

Page 38: ...rushes115V 2 6 50618A Commutator End Bracket 1 7 638313 LoadSpring 1 8 53100A Disc 1 9 902679 Ball Bearing 1 10 902648 Ball Bearing 1 Ref Part No Description Qty 11 59803A NeopreneWasher 1 12 50610A F...

Page 39: ...rushes230V 2 6 50618A Commutator End Bracket 1 7 638313 LoadSpring 1 8 53100A Disc 1 9 902679 Ball Bearing 1 10 902648 Ball Bearing 1 Ref Part No Description Qty 11 59803A NeopreneWasher 1 12 50610A F...

Page 40: ...List 7 02 Form 54238A Ref Part No Description Qty 1 57846A Ring Snap 1 2 58143A Seal Oil Small 1 3 52050A CapEnd 1 4 56668A O Ring 1 5 51176a Bearing Large 1 6 58316A Shaft Gear 1 7 902605 Bearing Sm...

Page 41: ...cket Assembly 1 w Brush BRD Assembly Leads 51837A Commutator Bracket Assembly w Brush BRD Assembly Leads 1 6 50520A Commutator Bracket 1 1 7 56480A Strain Relief 1 1 8 962546 Brush Board Screw 2 2 9 5...

Page 42: ...Page 42 Clarke Operator s Manual Encore S20E Clarke Encore S20E 115V Connection Diagram 00900A W 7 02...

Page 43: ...Clarke Operator s Manual Encore S20E Page 43 Clarke Encore S20E 115V 7 02...

Page 44: ...Page 44 Clarke Operator s Manual Encore S20E Clarke Encore S20E 230V Connection Diagram 00910A W 7 02...

Page 45: ...Clarke Operator s Manual Encore S20E Page 45 Clarke Encore S20E 230v Electrical Schematic 00910A E 7 02...

Page 46: ...Page 46 Clarke Operator s Manual Encore S20E NOTES...

Page 47: ...Molndal 46 31 706 73 00 ALTO Norge A S Oslo Norway Bjornerudveien 24 N 1266 47 2275 1770 U S A Locations European Locations HEAD OFFICE ALTO U S Inc St Louis Missouri 16253 Swingley Ridge Road Suite 2...

Page 48: ...asonable time after receipt of the product Clarke s liability under this warranty is limited to repair of the product and or replacement of parts and is given to purchaser in lieu of all other remedie...

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