Clarke CBTSR Operation & Maintenance Instructions Manual Download Page 3

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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

SPECIFICATIONS

SAFETY SYMBOLS

Item Item

Specification

Operating Voltage and Frequency

230V ~ @ 50 Hz

Rated Input Wattage:

1500W

Table Size ( with extension) L x W ( mm)

1050 x 360 mm

Speeds

11500 rpm to 24000 rpm

Spindle height adjustment

0 - 40 mm

Max Dimension of workpiece (L x W x H)

650 x 160 x 65 mm

Table Insert Sizes

32/47/55 mm

Dust extractor Diameter

Adaptor:
Outer Dia : 100 mm
Inner Dia : 93 mm

Rear of the fence:
Outer Dia : 57.5 mm
Inner Dia : 52 mm

Sound Power LpA

93 dB

Sound Power Guaranteed LWa

106 dB

Product Weight (Unpacked):

20.3 kg

Read instruction
manual before
use

Wear ear defenders

Wear safety
glasses

Wear a breathing
mask.

Summary of Contents for CBTSR

Page 1: ...OPERATION MAINTENANCE INSTRUCTIONS LS0619 ISS 1 ORIGINAL INSTRUCTIONS 1500W BENCH TOP SHAPER MODEL NO CBTSR PART NO 6462079 ...

Page 2: ...antee is invalid if the machine is found to have been abused tampered with or not used for the purpose for which it was intended Faulty goods must be returned to their place of purchase it must not be returned to us without prior permission This guarantee does not effect your statutory rights ENVIRONMENTAL PROTECTION Through purchase of this tool the customer is taking on the obligation to deal wi...

Page 3: ...050 x 360 mm Speeds 11500 rpm to 24000 rpm Spindle height adjustment 0 40 mm Max Dimension of workpiece L x W x H 650 x 160 x 65 mm Table Insert Sizes 32 47 55 mm Dust extractor Diameter Adaptor Outer Dia 100 mm Inner Dia 93 mm Rear of the fence Outer Dia 57 5 mm Inner Dia 52 mm Sound Power LpA 93 dB Sound Power Guaranteed LWa 106 dB Product Weight Unpacked 20 3 kg Read instruction manual before u...

Page 4: ...children not involved in the work touch the tool or the extension cord and keep them away from the work area 5 Securely store unused electric tools Unused electric tools should be stored in a dry elevated or closed location out of the reach of children 6 Do not overload your electric tool They work better and more safely in the specified output range 7 Use the correct electric tool Do not use low ...

Page 5: ... Use the clamping devices or a vice to hold the workpiece in place In this manner it is held more securely than with your hand An additional support is necessary for long workpieces table trestle etc in order to prevent the machine from tipping over Always press the workpiece firmly against the working plate and stop in order to prevent bouncing and twisting of the workpiece 13 Avoid abnormal post...

Page 6: ...ge Protective devices and other parts must be carefully inspected to ensure that they are faultfree and function as intended prior to continued use of the electric tool Check whether the moving parts function faultlessly and do not jam or whether parts are damaged All parts must be correctly mounted and all conditions must be fulfilled to ensure faultfree operation of the electric tool The moving ...

Page 7: ... the operator must be informed of the conditions that affect the release of dust e g the type of material to be processed the significance of local separation collection or source and the correct setting of the hood guide plates guides 6 Support long workpieces sufficiently to hold their position 7 Possible rebound a sudden reaction due to the guide for a small workpiece being out of control 8 Use...

Page 8: ...ard by forms of wood dust or wood chips Wear personal protection equipment such as eye protection Use ventilation system Injuries by defective tools Examine the tool regularly for soundness Danger of injury to fingers and hands during tool change Wear suitable working gloves Danger of injury when switching on the machine with the starting tool Hazard due to current by use of incorrect electrical c...

Page 9: ...chine is connected to the mains supply through a Residual Current Device RCD If you are not sure consult a qualified electrician DO NOT try to do any repairs CABLE EXTENSION Always use an approved cable extension suitable for the power rating of this tool see specifications the conductor size should also be at least the same size as that on the machine or larger When using a cable reel always unwi...

Page 10: ...orkbench not supplied 3 The workbench must be large enough to prevent tilting of the shaper when working THE MOULDING FENCE The moulding fence has been shipped in the carton disassembled Before starting work it must be assembled and fitted onto the working table FITTING THE SLIDING BRACKET ONTO THE FENCE 1 Insert the carriage bolt into the fence from below as shown WARNING BEFORE CARRYING OUT ANY ...

Page 11: ...p nut FITTING THE FENCE PLATES 1 Insert the 4 carriage bolts into the attachment holes and screw them on finger tight with a washer and a plastic cap nut 2 Slide the fence plates over the carriage bolt heads Make sure that the fence plates are at the same height 3 Tighten the plastic cap nut to lock the fence plates in position Parts needed for this step 4 x Carriage bolt M6 x 25 4 x Plastic cap n...

Page 12: ...art of the main fence as shown 2 Secure in place using 2 x M6 x 40 bolts from below 2 washers and 2 x M6 nuts supplied 3 Position the pressure bar and lock in position using the 2 carriage bolts 2 washers and 2 wing nuts provided Parts needed for this step 1 x Mounting Bracket 2 x Bolt M6 x 40 2 x Nut M6 4 x Washers 6mm 1 x Pressure Bar 2 x Carriage Bolts M6 x 35 2 x Wingnuts M6 ...

Page 13: ...he main part of the fence 2 Secure them with the 2 Allen screws from below NOTE You will need to slide the sliding bracket forward to gain access to one of the holes Parts needed for this step 2 x Pressure pads 2 x Square mounting plate 2 x Square supports 2 x Clamp 2 x Allen screws M6 x 12 2 x Plastic cap screws M6 x 20 4 x Carriage bolts M6 x 35 4 x Plastic cap nuts M6 4 x Washers 6mm ...

Page 14: ...ternational com 3 Slide the square mounting plate into the clamp as shown 4 Slide the clamp over the square support as shown 5 Secure in place by tightening the knob on the clamp 6 Fit the pressure pads to the square mounting plates using 4 carriage bolts 4 washers and 4 plastic cap nuts ...

Page 15: ...oes on the right when viewing the fence from the rear 2 Put the tops of the carriage bolts through the opening in the table 3 Position the moulding fence as required and tighten the plastic cap nuts FITTING THE HANDLE 1 Slide the handle over the shaft making sure it engages with the pin 2 Secure in place using the nut supplied Parts needed for this step 1 x Carriage bolt M6 x 20 1 x Carriage bolt ...

Page 16: ...onal nuts M5 Make sure that the channel on top of the extension table lines up with the main table 2 Also secure from below using 3 allen screws M5 x 12 3 large washers and 3 spring washers each 3 Align the table and tighten all screws 4 Repeat for the other table extension Parts needed for this step 8 x Allen screws M5 x 20 6 x Allen screws M5 x 12 8 x Small Washers 5mm 6 x Large Washers 5mm 8 x ...

Page 17: ...m spring washers and 2 washers into the holes and tighten 3 Install the kickback safety fence You can adjust the fence to the thickness of the work piece 4 After setting fix it in place with the help of the two carriage bolts 2 washers and 2 wing nuts Parts needed for this step 1 x Kickback safety fence 1 x Mounting bracket 2 x Recessed head screws M5 x 10 2 x Washers 5mm 2 x Spring washers 5mm 2 ...

Page 18: ...e dust extractor unit onto the dust extraction port at the rear of the moulding fence For hoses with a dia of 100 mm an adapter is supplied FITTING THE TRANSPARENT TOOL GUARD 1 Remove downward pressure bar and bracket shown on page 12 2 Place transparent tool guard in position as shown 3 Insert pin to secure Check to see the guard functions correctly before use ...

Page 19: ...ANGING THE COLLETS AND CUTTER HEADS 1 Remove the insert rings from the table 2 Loosen the securing screw and use the handle to raise the spindle to its highest position 3 Press and hold the Spindle Lock button WARNING BEFORE CARRYING OUT ANY ADJUSTMENT OR MAINTENANCE MAKE SURE THAT THE MACHINE IS DISCONNECTED FROM THE MAINS SUPPLY ...

Page 20: ...ng 7 Press and hold the spindle lock button and tighten the collet nut securely Before every use of the machine make sure that the cutting tool is firmly clamped to the end of the spindle 8 Place the insert rings back in to their original position The insert rings must be used in order to keep the spacing between table and cutter to a minimum Only fit enough insert rings so as to allow the cutter ...

Page 21: ...ll increase the life span of the cutter It also affects the quality of the cut RAISING LOWERING THE CUTTER To raise or lower the spindle height 1 Loosen the securing screw 2 Use the handle to raise or lower the spindle to the required height 3 Tighten the securing screw ADJUSTING THE FENCE 1 Loosen the plastic cap screws shown on the back of the fence 2 Move the fence to the desired position 3 Re ...

Page 22: ...he missing material 1 Loosen the plastic cap screws 2 Move the left fence towards you slightly and tighten the plastic cap screws ADJUST THE CROSS CUTTING JIG 1 Loosen the locking knob 2 Set to the desired angle 3 Tighten the locking knob Always make a sample cut in a piece of waste material in order to guarantee that the angles are correct SWITCHING ON AND OFF Press the Green ON I button to start...

Page 23: ... in poor cutting quality There is also the risk of damaging the cutting bit or the motor Feeding the work piece too slow will result in burnt spots on the work piece The correct intake speed depends on the cutter size the material type of the work piece and the cutting depth It is recommended to practise first with a piece of scrap wood in order to determine the correct speed 6 With very hard wood...

Page 24: ...t no water can seep into the machine The ingress of water into an electric tool increases the risk of an electric shock Never spray water on the machine CUTTING BIT Resin must be cleaned off the cutting bits at regular intervals with an appropriate resin remover STORAGE Store the bench top shaper and accessories out of children s reach in a dark and dry place at above freezing temperature The idea...

Page 25: ...25 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

Page 26: ...26 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OTHER ITEMS IN THE CLARKE RANGE ...

Page 27: ...27 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OTHER ITEMS IN THE CLARKE RANGE ...

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