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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

PARTS DIAGRAM

Summary of Contents for CAT60

Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC0614 1 2 REVERSIBLE AIR DRILL MODEL NO CAT60 PART NO 3110460 ...

Page 2: ...ons carefully before using this product The following safety symbols are to be found on the machine GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for t...

Page 3: ...ays wear ear protectors when using the drill 4 Do not overreach Keep proper footing and balance at all times 5 Never use any type of bottled gas as a source of power for the drill 6 Do not connect the air supply hose with your finger on the trigger of the drill 7 Do not exceed the maximum pressure for the drill 90 psi 6 2 bar 8 Check hoses for leaks or worn condition before use and ensure that all...

Page 4: ...the tool They add weight and could fail due to vibration 19 Do not force or misuse the tool It will do a better and safer job at the rate for which it was designed 20 Do not remove any labels Damaged labels should be replaced 21 This tool vibrates with use Vibration may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before r...

Page 5: ...e 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Chuck 4 1 4 BSP female air inlet 2 Auxiliary Handle 5 Forward Reverse Switch 3 Trigger ...

Page 6: ... an unusually long air hose is required over 8 metres the line pressure or the hose inside diameter may need to be increased The air hose must be rated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil SAE ...

Page 7: ...fill screw from the side of the mini oiler and fill with Air line Oil available from your CLARKE dealer Replace the screw before using the tool 2 If a mini oiler is not being used run a few drops of oil through the tool before use It can be entered through the air inlet 3 Connect a suitable hose to the female air inlet as shown 4 Connect the other end of the hose to the air supply 5 Turn on the ai...

Page 8: ...le grip and adjusting the position INSERTING REMOVING THE DRILL BIT 1 Open the chuck jaws by gripping the chuck key in one of the holes in the chuck and turning it as shown 2 Make sure that the head of the chuck key is located on the barrel of the chuck 3 Turn the chuck key until the chuck jaws are open sufficiently to take the drill bit 4 Place the drill bit in the jaws of the chuck as far as it ...

Page 9: ...pply has been shut down and the compressed air released 1 Refer to the compressor instruction manual for the procedure to shut down and release the compressed air 2 Once the pressure has been released disconnect the air supply hose from the air drill Store the tool safely in its box in a dry secure environment MAINTENANCE DAILY 1 Before use drain water from the compressed air supply 2 Pour a few d...

Page 10: ... drain on the airline moisture or restrictions in the air line or the use of connectors of improper size or poor condition which will reduce air supply Grit or gum deposits inside the tool may also reduce its efficiency This condition can be corrected by cleaning out the air strainer and flushing out the tool with gum solvent or oil or failing this the motor may require dismantling Clarke Air Line...

Page 11: ...ns slowly Air flows weakly from exhaust 1 Motor parts jammed with gum dirt 2 Regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for cleanliness 2 Adjust regulator to open position 3 Operate tool in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Disconnect air supply and rotate tool assembl...

Page 12: ...12 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com PARTS DIAGRAM ...

Page 13: ...Ring 7 Screw 29 Reverse Valve 8 Planet Carrier 30 O Ring 9 Planet Gear 31 Reverse Valve Bush 10 Internal Gear 32 O Ring 11 Spacer 33 Pin 12 Ball Bearing 6200 ZZ0A 34 Motor Housing 13 Planet Carrier 35 n a 14 Planet Gear with Bush 36 Exhaust Diffuser 15 Planet Gear 37 Screw 16 Ball Bearing 0608 0626 ZZ0A 38 Air Inlet 17 Front End Plate 39 n a 18 Rear End Plate 40 Handle 19 Rotor 41 Clamp Ring 20 Ro...

Page 14: ...erve the right to change specifications at any time without prior notice Always consult the machine s data plate Model Numbers CAT60 Part Number 3110460 Min Hose Size ID 8 mm 5 16 Chuck Size 1 5 13 mm 3 8 Operating Pressure 90 psi 6 2 bar Air Consumption 4 cfm No Load Speed 800 rpm 90psi Air Inlet Size 1 4 BSP Female Sound Pressure Level LpA dB 88 dB A Sound Power Level LwA dB 100 dB A Vibration L...

Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...

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