Page 1: ...OPERATING MAINTENANCE INSTRUCTIONS GC01 14 AIR RATCHET WRENCH MODEL NO CAT134 CAT135 PART NO 3120148 3120149 ...
Page 2: ...structions carefully before using this product The following safety symbols are to be found on the machine GUARANTEE This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt which will be required as proof of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not use...
Page 3: ...also be worn 3 Do not overreach Keep proper footing and balance at all times 4 Never use oxygen CO2 combustible gases or any type of bottled gas as a source of power for this tool 5 Do not connect the air supply hose with your finger on the trigger 6 Do not exceed the maximum pressure for the tool of 90 psi 6 2 bar 7 Check hoses for leaks or worn condition before use and ensure that all connection...
Page 4: ...e tool They add weight and could fail due to vibration 18 Do not force or misuse the tool It will do a better and safer job at the rate for which it was designed 19 Do not remove any labels Damaged labels should be replaced 20 This tool vibrates with use Vibration may be harmful to your hands or arms Stop using the tool if discomfort a tingling feeling or pain occurs Seek medical advice before res...
Page 5: ... OVERVIEW The CAT134 and CAT135 ratchet wrenches are ideally suited to quick removal and installation of nuts bolts and other fasteners where space is limited NO DESCRIPTION NO DESCRIPTION 1 Forward Reverse Switch 4 Speed Control 2 Adjustable Exhaust Deflector 5 Trigger 3 Air Inlet 6 Square Drive Shaft ...
Page 6: ...ated at least 150 of the maximum operating pressure of the tool A typical air line layout is shown above If an automatic in line filter regulator is used it will keep the tool in good condition but should be regularly checked and topped up with oil clarke airline oil should be used and the lubricator adjusted to approx 2 drops per minute For optimum performance it is recommended that a minimum 3 8...
Page 7: ...other end of the hose to the compressed air supply 5 Turn on the air supply and check for air leaks Rectify any found before proceeding PTFE tape may be useful for sealing threaded connections Your air tool is now ready for use You can fit a whip hose with a quick fit coupling if required available from your Clarke dealer ACCESSORIES A wide range of accessories is available including filter regula...
Page 8: ...ake care that the socket is firmly engaged 3 Squeeze the trigger against the body of the tool to start 4 Release the trigger to stop the tool 5 Always ensure the tool has stopped before putting it down 6 When releasing very tight fastenings initially break loose by hand Squeeze the trigger and the air tool will complete the job 7 If necessary use penetrating oil to assist in freeing off rusted fas...
Page 9: ...cal the final tightening of nuts or bolts must be by hand using a calibrated torque wrench SETTING THE EXHAUST DEFLECTOR The direction of the exhaust air leaving the tool can be adjusted by rotating the exhaust deflector Twist the exhaust deflector sleeve to direct the air as required to deflect air away from the workpiece or operator DISCONNECTING THE AIR SUPPLY 1 Do not disconnect the air supply...
Page 10: ...n be corrected by cleaning the air strainer and flushing out the tool with gum solvent oil or failing this the tool should be disassembled thoroughly cleaned dried and reassembled This is better left to your Clarke dealer 3 After extensive use remove the inlet screen filter and flush out the mechanism with gum solvent oil or an equal mixture of Clarke air line oil and paraffin Allow to dry before ...
Page 11: ...air supply Clarke Air Line Oil part no 3050825 is available from your Clarke dealer Your Clarke air tool has been designed to give long and trouble free service If however having followed the instructions in this booklet carefully you encounter problems take the unit to your local Clarke dealer STORAGE If the tool is to be stored or is idle for longer than 24 hours run a few drops of Clarke air li...
Page 12: ...Nut 9 Throttle Valve 37 Ring Gear 10 Valve Spring 38 Bushing 11 Screw Cap 39 Crankshaft 12 O Ring 40 Drive Bushing 13 Air Regulator 41 Ratchet Housing 14 Set Plate 42 Ratchet Yoke 15 O Ring 43 Forward Reverse Switch 16 Set Plate 44 Sleeve 17 Gasket 45 Spring 18 Air Inlet 46 Washer 19 Screw 47 3 8 Ratchet Head CAT134 20 O Ring 1 2 Ratchet Head CAT135 21 Exhaust Deflector 48 Pin 22 Bearing Cap 49 Ra...
Page 13: ...rt 2 Air line regulator in closed position 3 General airflow blocked by dirt 1 Examine inlet air filter for blockage Drip a few drops of air tool lubricat ing oil into air inlet 2 Adjust in line regulator to open position 3 Operate tool in short bursts Tool will not run Air flows freely from exhaust 1 Motor vanes stuck due to buildup of foreign material 1 Disconnect air supply and rotate tool asse...
Page 14: ...e without prior notice Model Number CAT134 CAT135 Part Number 3120148 3120149 Max Operating Pressure 90 psi 6 2 bar Air Consumption 16 cfm max Average 5 cfm CAT134 4 5 cfm CAT135 Max No Load Speed 180 rpm 10 Air Inlet Size 1 4 BSP Female Sound Pressure Level LpA dB 87 dB A Sound Power Level LwA dB 98 dB A Uncertainty Factor K 3 Vibration Levels 4 35 m s2 uncertainty factor K 1 5m s2 Weight 1 2 kg ...
Page 15: ...15 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY ...
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